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Author Topic: Audi S3 intercooler upgrade  (Read 24534 times)

Offline Sammy

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Audi S3 intercooler upgrade
« on: March 26, 2012, 01:47:28 pm »
What is needed to install the s3 cooler on a gti? Also is there any modifications required?
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Offline vRS Carl

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Re: Audi S3 intercooler upgrade
« Reply #1 on: March 26, 2012, 03:18:17 pm »
Just the intercooler and the two pipes.

Depending on your model year you may need to alter the pipe on the side to fit
« Last Edit: March 26, 2012, 03:21:26 pm by vRS Carl »

Offline Sammy

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Re: Audi S3 intercooler upgrade
« Reply #2 on: March 26, 2012, 03:20:16 pm »
Just the intercooler and the two pipes.

Depending on your model year you may need to alter one of the pipes to fit

What two pipes are needed? Also I have 2005 would that need altering? Do u mean modifying one of the pipes to fit?
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Offline vRS Carl

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Re: Audi S3 intercooler upgrade
« Reply #3 on: March 26, 2012, 03:29:38 pm »
This is what you need



The connector on the end of the Turbo discharge pipe is slightly different depending on the year. If you get the year where it's not a straight fit (RH Pipe in the pic) then you can cut the end off and use a connector from forge to get it to fit.

If i can find the pic of the differences i'll post it up :happy2:

Offline Sammy

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Re: Audi S3 intercooler upgrade
« Reply #4 on: March 26, 2012, 03:44:54 pm »
Thanks Carl, have you got a part number for the S3 intercooler? I know theres 2 different types 1 being the plastic ended?
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Offline vRS Carl

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Re: Audi S3 intercooler upgrade
« Reply #5 on: March 26, 2012, 03:48:58 pm »
S3 Intercooler - 1K0 145 803P

Left Pressure Hose - 1K0 145 834 AA

Right Connection Hose - 1K0 145 832 L

Not sure wether that is for the old one or the new one with plastic end tanks. I would have to check with ETKA which i won't be able to do till later this evening.


Offline Sammy

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Re: Audi S3 intercooler upgrade
« Reply #6 on: March 26, 2012, 03:59:14 pm »
That's brilliant  :happy2:
I have a intercooler with part number: Intercooler - 1K0 145 803 BP

I think it is from a mk6 gti but iv been told it is the same as the S3 one, how true is that?
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Offline Sammy

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Re: Audi S3 intercooler upgrade
« Reply #7 on: April 11, 2012, 05:04:41 pm »
Right so I have my s3 intercooler now and it came with 1 hose part numbered   1k0 145 832 ad, does anyone know the part number for the other hose that I need through ETKA?
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Offline RedRobin

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Re: Audi S3 intercooler upgrade
« Reply #8 on: April 11, 2012, 05:19:06 pm »

I have a intercooler with part number: Intercooler - 1K0 145 803 BP

I think it is from a mk6 gti but iv been told it is the same as the S3 one, how true is that?


....Interesting if true but a surprise  :surprised:


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Offline Sammy

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Re: Audi S3 intercooler upgrade
« Reply #9 on: April 11, 2012, 05:42:59 pm »

I have a intercooler with part number: Intercooler - 1K0 145 803 BP

I think it is from a mk6 gti but iv been told it is the same as the S3 one, how true is that?


....Interesting if true but a surprise  :surprised:

It must be where the Mk6 GTI gets the extra 10 bhp than the MK5 GTI lol
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Offline Tinytim

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Re: Audi S3 intercooler upgrade
« Reply #10 on: April 11, 2012, 07:46:53 pm »
Really interested in this mod. Does anyone know how much this is roughly from TPS?

Forgive my ignorance but where about exactly is the intercooler mounted?

Offline RedRobin

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Re: Audi S3 intercooler upgrade
« Reply #11 on: April 11, 2012, 07:52:24 pm »

Forgive my ignorance but where about exactly is the intercooler mounted?


....Behind the 'water' radiator.

[Where's the water radiator mounted? I hear you say]

The whole front of the car has to be removed to install it - Hence the labour costs.


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Offline ktlstar

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Re: Audi S3 intercooler upgrade
« Reply #12 on: April 11, 2012, 07:53:37 pm »
IIRC it sits between the radiator and the aircon radiator.

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Offline ktlstar

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Re: Audi S3 intercooler upgrade
« Reply #13 on: April 11, 2012, 07:55:38 pm »


Easy once you get it looking like this lol.
Theres a guide on the site somewhere to help you on your way.
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Offline RedRobin

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Re: Audi S3 intercooler upgrade
« Reply #14 on: April 11, 2012, 08:00:16 pm »
.
There's a famous thread of a member here (illyun) who took over 11 hours to fit his intercooler and then had quite serious problems resulting afterwards. IIRC, JKM helped him out in the end.


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