Make a donation

Author Topic: guide how to make your own 90mm intake  (Read 11356 times)

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
guide how to make your own 90mm intake
« on: September 16, 2013, 06:38:17 pm »
how to make your own 90mm custom intake

before I even got the k1 I had been looking at the tuning aspect, and realising these cars are bloody expensive, im not the type to pay £400 for an intake, no matter how nice it looks,

so heres your shopping list:

1x70>90mm silicone hose
2x90mm 90degree silicone hoses
1xmetre 90mm alloy pipe
5x80>100 jubilee clips
1x60>80 jubilee clips
Metal rod
Air filter of choice

Tools:
Air saw
Dremel/air grinder
Sanding wheel

Heres how to do it:

The scary bit is cutting your engine cover, once you have this in hand you’ll see how and were to cut, you basically need the maf pipe, don’t forget take the maf sensor out before doing any cutting as they are fragile!!!! You have been warned

You want to get the oval maf pipe to the stage were the coupler fits on,

Next you need a piece of alloy pipe 10.5” long, fit this into the coupler and then onto one of the elbows,

The next pipe is 6.5” long and has the other elbow and filter on it (I chose a ramair filter which can flow over 400bhp)

I then made a couple of brackets out of the steel bar, to hold everything in place, and cut my engine cover to suit,

Heres how it all looks now


DSC_3199 by cuprajake1, on Flickr


DSC_3191 by cuprajake1, on Flickr


IMAG0154 by cuprajake1, on Flickr


DSC_3189 by cuprajake1, on Flickr




Jake
« Last Edit: September 17, 2013, 09:58:05 am by cuprajake »
Tornado red ed30 #0728

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
Re: guide how to make your own 90mm intake
« Reply #1 on: September 16, 2013, 11:05:31 pm »
double post  :signLOL:
« Last Edit: September 17, 2013, 09:58:30 am by cuprajake »
Tornado red ed30 #0728

Offline Llew

  • Always Involved
  • ****
  • Thank You
  • -Given: 45
  • -Receive: 17
  • Posts: 476
Re: guide how to make your own 90mm intake
« Reply #2 on: September 17, 2013, 12:05:21 am »
Looks good can you post a pic when you fit it on  the car
Golf 2006 tdi 140pd, dsg paddles,blue interior led lights,r32 rear bumper, cruise control,vcds,highline , r32 mfsw steering wheel, gti front bumper,miltek decat.

Offline scopes

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 131
  • -Receive: 115
  • Posts: 2283
  • Wolfsburg Edition
    • My GTI
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,49748.0.html
Re: guide how to make your own 90mm intake
« Reply #3 on: September 17, 2013, 12:09:48 am »
 :congrats: :congrats: :congrats: :congrats:

Very good matey, I like the thoughts that you made your own, I had played on the idea for awhile.
Went with the revo one in the end...

 :happy2:

Did you do a before dyno run to test your craftsmanship out after?
If it's not broke, Mod it.....



Silver is the way !

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
Re: guide how to make your own 90mm intake
« Reply #4 on: September 17, 2013, 01:13:24 am »
Didn't get a chance to log, it's been pouring down all day :(
Tornado red ed30 #0728

Offline Llew

  • Always Involved
  • ****
  • Thank You
  • -Given: 45
  • -Receive: 17
  • Posts: 476
Re: guide how to make your own 90mm intake
« Reply #5 on: September 17, 2013, 06:31:43 am »
Oh sorry when I fist looked at this only two pics came up
Golf 2006 tdi 140pd, dsg paddles,blue interior led lights,r32 rear bumper, cruise control,vcds,highline , r32 mfsw steering wheel, gti front bumper,miltek decat.

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
Re: guide how to make your own 90mm intake
« Reply #6 on: September 17, 2013, 06:49:43 am »
I edited it bud. Had a nightmare with Flickr upload
Tornado red ed30 #0728

Offline Jaywoo-GTI

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 38
  • -Receive: 34
  • Posts: 1050
Re: guide how to make your own 90mm intake
« Reply #7 on: September 17, 2013, 09:39:40 am »
Looks good,
I was of the same opinion with the price of intakes so i bought one off ebay for £50 and fitted a better filter on.

Offline WHOZBOSS

  • Always Involved
  • ****
  • Thank You
  • -Given: 8
  • -Receive: 3
  • Posts: 121
Re: guide how to make your own 90mm intake
« Reply #8 on: September 18, 2013, 02:17:02 am »
How much did it cost you in the end?

Offline karl210

  • Always Involved
  • ****
  • Thank You
  • -Given: 2
  • -Receive: 6
  • Posts: 258
    • Email
Re: guide how to make your own 90mm intake
« Reply #9 on: September 24, 2013, 07:55:30 am »
any logs yet? i sold my neuspeed because it made that horrible whining sound on acceleration, does this do the same?

Offline mk4gti-t

  • Always Involved
  • ****
  • Thank You
  • -Given: 61
  • -Receive: 3
  • Posts: 397
    • Email
Re: guide how to make your own 90mm intake
« Reply #10 on: October 02, 2013, 11:01:41 pm »
Very impressive mate  :drool:

Did you have to cut down any of the silicone pipes to fit?

Cheers.
« Last Edit: October 04, 2013, 03:10:22 pm by mk4gti-t »

Offline aarondsg

  • Always Involved
  • ****
  • Thank You
  • -Given: 16
  • -Receive: 3
  • Posts: 353
Re: guide how to make your own 90mm intake
« Reply #11 on: October 10, 2013, 02:55:27 am »
Looks very good
How much did it end up costing
R-Tech Power Stage 2+ Edition 30 (LC9Z)

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
Re: guide how to make your own 90mm intake
« Reply #12 on: October 10, 2013, 07:18:10 am »
 Cost about £112 all in
Tornado red ed30 #0728

Offline kadvr6

  • Taking part
  • ***
  • Thank You
  • -Given: 0
  • -Receive: 0
  • Posts: 38
    • Email
Re: guide how to make your own 90mm intake
« Reply #13 on: October 27, 2013, 10:27:02 am »
that looks very very nice, think I will be looking on ebay for some silicone hoses.

Offline cuprajake

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 0
  • -Receive: 11
  • Posts: 585
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,72567.0.html
Re: guide how to make your own 90mm intake
« Reply #14 on: October 27, 2013, 12:18:23 pm »
Ash hoses sell everything bar the filter to make the kit.
Tornado red ed30 #0728