I'm having a big headache at the moment with my local VW garage over a repair and was wondering if anyone has experience with this or has any advice.
A few weeks ago my ED30 started to stutter above around 4k revs and the engine management light was flashing. Suspecting faulty coil packs (as I had exactly the same issue last year) I took it to my VW garage and asked them to look at it. They told me the rocker gasket had sprung a leak all over the coil-packs and plugs...all of which they said needed replacing. Ok so they went ahead and replaced gasket, coils and plugs..they filled it with oil and gave it a full test and health check which it all passed.
I collected the ED30 and started a 120 mile drive to Bristol only for exactly the same thing to happen again after around 100 miles. Exactly the same symptoms. Stuttering above 4k revs and engine management light flashed. Once dropped below the light stops flashing and everything seems OK.
Anyway I called the AA and the guy opens the bonnet and removed the top black cover. Straight away he tells me that there are 2 screws missing that hold the connectors to the coilpacks in place. He then removes the black bar that makes each connection to all 4 coil packs one at a time. Only 1 of the 4 clips are actually working (i.e. he had to push the lip in with a screw driver to remove it, the other 3 just came away and may not have been completely connected?). Also the engine lost 2 litres of oil and was engine was covered in it.
So anyway after about a 12hr mission to get home, I had it dropped at the VW garage, I told them the issue above according to the AA man and showed them the photo.
They are now saying that there should not be 2 screws in those 2 screw holes and having them holes without screws installed is normal. They also tell me that it is not the the issue that the AA man said it was and it looks like it is the fuel injectors.
I was wondering if anyone has a photo of their engine with the cover off so I can see if yours has screws. Also would the fuel injector breaking give identical symptoms i.e. fine until around 4k revs, then stuttering and flashing engine light, and then normal again below 4k. Would a broken fuel injector make it leak the entire oil contents all over my engine (2 litres worth).
I took a photo of where the 2 screws should have been according to the AA man. See here: -
https://drive.google.com/open?id=0Bzaw4GcNAxt7bEdHbEJaQ2Z2c3M