All Things Mk5 > How to Guides / Troubleshooting

**RESOLVED** Unable to complete Steering Limit Stop Adaption

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v4rley:
Yes the old one was much the same as your badly worn with some parts missing. Also there is a rattle from the ball bearings when shacking it so good job done

eb198:
top write up cheers  :happy2:

GVK:
Thanks for the write up, helped me identify my issues.  :congrats:

vernychops:
So when your battery goes flat it breaks the bearings?

BGBlaze:
Hello guys. Do not spam because of bumping 5year old thresd pls!

Problem: Steering angle sensor (G85) not initialised , steering wheel live data, always show 0deg, in ABS and Steering assist module. ESP and Steering wheel warning lamps are ON.

I'm trying to fix this for 2 months now. I can confirm that the correct procedure for Steering Angle Sensor setup, has 3 steps:
1.CALIBRATION: Go to ABS > Login 40168 > Basic settings> (Steering angle sensor calibration (G85) *channel 60 >
2.INITIALISATION: Drive about 20meters, without wheelspin, no wheel turning needed-if do so, it is not a problem, if all ABS sensors and ESP sensors are good = ESP light goes off, and in ABS > Meas.blocks > steering angle degrees can be seen as steering wheel rotates.
3.STEERING LIMIT: With engine running > turn steering wheeel full left, wait 5 secs > turn full right, wait 5secs > center steering wheel = Steering wheel warning light goes off.

...but this can't work on my MK5!

I have Golf mk5 with same issue as OP. Still no success with SAS initialisation!
Car: MK5 2004
ABS: MK60 (1K0 907 379 K)  Coding: 00021122
SCM Steering column module 3pcs: (1K0 953 549 A / AM / AP)  Coding: 0000042
SAS Steering angle sensors (G85) 3pcs
Steering rack: (1K0 909 144 G) Coding: -b-l-a-n-k-

I got Touran also. Disassembled both cars and tried many combinations. In result: all SCM works, with all SAS in the Touran. BUT not in Mk5. Initialisation can not be completed.
Checked wheel speed sensors and wiring to abs 2 times = all good
Checked wheel speed sensors readings in abs ch01, also in graphic mode = all good, with max differences of 1km/h between sensors
Checked wheel bearings - replaced 2 rear , just to be sure
Compared wheel speed data from Touran and MK5 = same, not more differnce than 1km/h between wheels
Recoded ABS unit with differen codings = no success, but got errors "incorect coding"
Steering assist module report errors:
-------------------------------------------------
02546 - Steering Limit Stop
   005 - No or incorrect basic setting / adaptation

00778 - Steering Angle Sensor (G85)
   000 - -
-------------------------------------------------

ABS module has NO errors , but on meas. blocks  , i do not remember channel- it says Steering angle / notInit
In channel 04 Steering wheel shows 0deg.

tried 20 times > login> basic settings = says OK, no errors, driven the car shotrly, straight, with turns.... but can not initialise the angle sensor.

I'm ready to sell the car to scrapyard, any advices will be appreciated.

I have VCDS HEX CAN 20.1 , VAG CAN , ODIS , MPPS v21.
I'm about to reflash firmware fo SCM and stering rack with ODIS. Not sure why, but no other ideas.

Can the steering rack somehow prevent steering angle sensor from Initialising ?
I have repaired, rewired and reflashed MK60 abs modules (they are pain in...) but thgat does not seems to be an issue here.

I have seen 2 types of slip rings, with different pin arrangement for steering measurement! Is it possible to have any problem there ? But, both on MK5 and Touran slip rings are absolutely the same , in Touran all works good, in MK5..... do not!

I have log files, graphs, reports. IF anyone think those can help- i will upload .

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