Make a donation

Author Topic: Gearbox  (Read 1898 times)

Offline Dunkdafunk

  • Always Involved
  • ****
  • Thank You
  • -Given: 10
  • -Receive: 1
  • Posts: 64
Gearbox
« on: February 14, 2019, 04:56:01 pm »
Went over a pothole.

Ive got a mk5 gti golf. Gears 4 and 6 rattle like mad. But its easy to select. Neutral and other gears sound as though theres a bolt rattling around but they drive ok. Power is ok. Its 4th and 6th that sound like when you have your bmx with card hitting the spokes. Tapping clunk sound.

Update. The first gear jumps into reverse! And the clutch pedal vibrates.

Done some research and it turns out the input shaft runs the same gear for 4th and 6th. Which means its most likely the input shaft main bearing, perhaps the retaining clip has come loose, or the housing cover which pushes the retaining clip in has come loose or popped off? Its a high millage car so i reckon the gearbox case has been worn down where the input shaft bearing sits, and the input shaft is actually able to move about? Im aware you can buy shims. Has anybody done this before? Also think if the first gear jumps into reverse, and 4th n 6th rattle, could it be at all anything to do with the selecting tower? I.e. Can the selecting tower cut out guides fail, like for example hitting a pothole and the grove being bent out shape thus selecting multiple gears? Ive run the housing procedure for the gear selector and thats fine. The gears engage. Any thoughts?
« Last Edit: February 15, 2019, 06:44:52 am by Dunkdafunk »

Offline Dunkdafunk

  • Always Involved
  • ****
  • Thank You
  • -Given: 10
  • -Receive: 1
  • Posts: 64
Re: Gearbox
« Reply #1 on: February 15, 2019, 06:04:27 am »
This is the 6 speed manual for the mk5 golf gti.


Offline Dunkdafunk

  • Always Involved
  • ****
  • Thank You
  • -Given: 10
  • -Receive: 1
  • Posts: 64
« Last Edit: February 15, 2019, 06:19:30 am by Dunkdafunk »

Offline Dunkdafunk

  • Always Involved
  • ****
  • Thank You
  • -Given: 10
  • -Receive: 1
  • Posts: 64
Re: Gearbox
« Reply #3 on: February 20, 2019, 11:50:00 pm »
I ended up taking gearbox apart. Check yo shims! You can put two on!

The play on the end of the gearbox input shaft that uses the shims in the link, had no shims. Which made alot of room for when i went over the pothole which subsequently drove the input shaft hard up against the gearing and torn through 4th and 6th on the input shaft. And also, dual mass flywheel took the brunt of the gear mesh being chewed. So new dual mass and gearbox and putting it all togther aswell, just for a pothole! Its got 165k on. If it had shims, i think it would have been fine over the pothole. I paid a fiver for each shim and they r really easy to put in.
« Last Edit: February 20, 2019, 11:52:54 pm by Dunkdafunk »

Offline muff1991

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 8
  • -Receive: 69
  • Posts: 925
Re: Gearbox
« Reply #4 on: February 21, 2019, 09:22:33 am »
wow.. for the sake of some shims! Hindsight is a brilliant thing ey... at least you've not only fixed it with new parts, you've worked out the cause and made other people aware of the possibilities of worn parts.. gutted for you, but happy for you mate :-)