Something I wrote 9 years ago now.
Tensioner revisions. Revision 1 engines built fom 17 May 2010
Revision 2 engines built from December 2011.
Revidion 3 engines built from 01 May 2012.
What happens.I'll keep this short.
. The tensioner on the camshaft chain tensions by oil pressure.
. When the car has no or low oil pressure (car stood overnight or during work day) the tensioner falls back on its ratchet to keep tension on the timing chain.
. Its the ratchet that fails in the tensioner, therefore releasing tension on the chain.
. When you go to start the car, the chain is slack as the ratchet has failed.
. The chain moves on the sprockets and moves a couple of teeth before oil pressure builds and tensions the chain once again, but sadly in the wrong location as its moved teeth on one or more of the sprockets.
. Due to the timing been incorrect the ECU tries to keep the car running by changing the camshaft timing.
. As it cannot adjust enough the car either runs poorly or does not start at all.
. Due to the timing been incorrect. Engine Pistons meet cylinder head valves etc.
. Result=New engine needed or at least a rebuilt one.
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2Fchaintensioner.jpg&hash=bcc6d7106bce06eb3d3069ef87a63c1a2e000ffb)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2F8B01332C-F76C-4A50-ADF4-87FB2495FBDE-15752-0000134552766BAA_zpsbf7c8996.jpg&hash=691dd4bf40373db6393d1e11319eba820fb1fde2)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FDBC2D40B-C2F5-416D-8C25-E2C1C9056239-15752-000013454CB05421_zps372aff43.jpg&hash=7622c838c4206a4c2f57987e5fa6b396344b225d)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FIMG_20130306_161927_zps805095df.jpg&hash=fa568c96514a03bfcf9e7f269e480ac3a976dd31)
New 06K 109 467 K and Old 06H 109 467 AB ![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FTensioner31.jpg&hash=e2130922a483381aa1cde589d49f228c05b3d732)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FTensioner21.jpg&hash=25cdedfa9144e3985ad7804dcc4b8f7e03a0bfd4)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FTensioner1.jpg&hash=72d2562152ec3d75069d897396e46c416b568d6a)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2FTensioner51.jpg&hash=01b45f9b4d611ac45fd41c1b092b7575fa3740cc)
The ratchet of the old version
Parts needed to change just the tensioner ~£300 to do at a specialist.
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2Fimg20130308183435.jpg&hash=7bf36cddf4abed76149448cc8204b61f1a1b78df)
Parts if changing the chain and guides (if going to this length i would change sprockets but thats me(VW don't do this)) ~£1200 to do the job by a VW dealer (note: cover not shown but imho should be changed as well)
![](https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi23.photobucket.com%2Falbums%2Fb361%2Fflogitg%2FForum%2520photos%2FTensioner%2F484019_x600.jpg&hash=aafc9aff356c351b731780ffd1517c12db1fb6bc)