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Author Topic: Some Help Broke Down :(  (Read 10739 times)

Offline dazza

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Re: Some Help Broke Down :(
« Reply #75 on: September 26, 2023, 09:37:05 am »
Got a price of 264.02 EUROS from the stealers  :surprised:

Head to block bolts    06D103385D   10   
Adjuster Bolt   06D109281D   1   
Head frame bolts   N10554005   23   
Crank pulley bolts   N91143901   6   
Timing belt   N90945002   3   
   N90628303   2   
   N90597005   1   
   N91029602   1   
   N90596906   1   
   N10552402   2   
oil pump bolts   WHT000360A   1   
   N91149501   3   m7x58
   WHT000006   4   m7x70
   N10430502   1   m7x40
   N91149601   1   
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05 | Tornado Red | DSG

Offline dazza

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Re: Some Help Broke Down :(
« Reply #76 on: September 27, 2023, 06:59:57 pm »
Did a bit more scraping. Are these mating surfaces clean enough?












Did one pass with the honing tool. Hopefully this Is ok  :scared:



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05 | Tornado Red | DSG

Offline LC5F

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Re: Some Help Broke Down :(
« Reply #77 on: September 28, 2023, 03:13:39 am »
Just get a Victor Reinz head bolt kit & Head gasket set.
Timing belt, VW change supplier like shirts - get a kit from continental/gates/Dayco/INA all have been OEM suppliers, whatever kit comes cheapest with water pump
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Offline dazza

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Re: Some Help Broke Down :(
« Reply #78 on: September 30, 2023, 08:04:21 pm »
Had another go at the bores with a different honing tool.
Much happier now.



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05 | Tornado Red | DSG

Offline GVK

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Re: Some Help Broke Down :(
« Reply #79 on: September 30, 2023, 11:24:58 pm »
Looking good  :happy2:
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Offline dazza

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Re: Some Help Broke Down :(
« Reply #80 on: October 05, 2023, 09:13:26 pm »
Started lapping the valves.




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Offline dazza

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Re: Some Help Broke Down :(
« Reply #81 on: October 22, 2023, 11:17:58 am »
Made a tool to remove the exhaust cam sprocket.

Hopefully next week all the parts will arrive




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05 | Tornado Red | DSG

Offline skkane

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Re: Some Help Broke Down :(
« Reply #82 on: October 27, 2023, 08:41:35 am »
Set it like that myself. Hopefully timing will be correct when we start it up and check with vcds.
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Offline dazza

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Re: Some Help Broke Down :(
« Reply #83 on: October 27, 2023, 11:05:52 am »
Something is wrong I cannot get the exhaust cam to tdc mark it will spring forward of back and not stay on it.



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Offline GVK

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Re: Some Help Broke Down :(
« Reply #84 on: October 27, 2023, 01:50:42 pm »
I have heard of that happening on the 2.0 TDI motors, but not the TFSI.

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Offline RBS

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Re: Some Help Broke Down :(
« Reply #85 on: October 28, 2023, 12:42:40 am »
Just red the whole story…😱 but…
You’re on the right track  :happy2:
Now what I can See on your head…is your intake cam mounted correctly??
The cam locking tool must go in between the spares from the cams… I don’t see the openings in the intake cam?? Or am I wrong??
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Offline dazza

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Re: Some Help Broke Down :(
« Reply #86 on: October 28, 2023, 07:17:34 pm »
 :scared1: I marked the chain correctly but put it one the wrong way round.

I still can't get it to stay at tdc it spins forward or backwards?

Going to buy some new bolts on Monday.



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05 | Tornado Red | DSG

Offline dazza

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Re: Some Help Broke Down :(
« Reply #87 on: October 29, 2023, 07:36:22 pm »
My adjuster is  sitting two teeth furter out. If i take off will it go back to normal?

from video i followed


Mine


« Last Edit: October 30, 2023, 06:42:20 am by dazza »
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05 | Tornado Red | DSG

Offline dazza

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Re: Some Help Broke Down :(
« Reply #88 on: October 31, 2023, 06:47:13 pm »
Mystery solved  :sick:



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05 | Tornado Red | DSG

Offline dazza

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Re: Some Help Broke Down :(
« Reply #89 on: November 01, 2023, 03:16:19 pm »
Pistons are in







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