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Author Topic: Parts needed for K04 upgrade  (Read 13422 times)

Offline Sagild

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Parts needed for K04 upgrade
« on: March 13, 2010, 06:46:23 pm »
Hi everyone.

I am currently running a A3 2,0 TFSI Quattro with only a couple of mods. I am planning to do the K04 upgrade very soon and I have pieced some of the parts together, just need to know which parts I am missing and if the partnumbers are correct.

I have a K04 turbo with manifold and the S3 injectors lying. Besides that I just recieved my APR HPFP.

Installed on my car I have the carbonio intake, ATP 3" catless DP, Forge shortshift and different minor mods.

From what i can piece together from different webpages i need the parts from this picture:

I will replace the G revision of the DV with the D beacause of the problems with the G version.

The custom wiring harness consists of following partnumbers:
00 979 134 A: wire (x2)
000 979 133 A: wire (x2)
1J0 973 722 A: Connection housing to DV
1J0 973 822 A: Connection housing to harness

Besides the picture and harness I have read that I need two gaskets:
06F 145 757 H: oil return line gasket
058 145 757 A: oil return line gasket (to block)

This adds up to following shopping list:

06F 145 757 F: gasket
06F 145 757 H: oil return line gasket
058 145 757 A: oil return line gasket (to block)
06F 129 627 H: intake pipe
N 044 502 3: stud (x4)
N 910 848 01: hexagon socket head bolt (x4)
N 013 851 4: sealing washer (x4)
N 908 945 01: hex. nut, self-locking (x5)
N 102 861 08: shouldered hex. nut, self-locking (x4)
06F 253 039 E: gasket
06F 129 717 D: intake manifold gasket
06F 145 536 C: turbo bracket
1K0 145 762 BM: pressure pipe
1K0 253 115 K: gasket
06D 998 907: injector install kit (x4)
N 907 816 01: spring clip (x2)
06F 145 383 L: bracket
N 909 265 01: clamp (x2)
06F 145 751: intermediate flange
06H 145 710 D: Cut off valve / DV
1K0 145 693 B: air circulation pipe
1K0 145 845 A: pressure hose
1K0 145 770 P: air pipe (throttle body)
000 979 134 A: wire (x2)
000 979 133 A: wire (x2)
1J0 973 722 A: Connection housing to DV
1J0 973 822 A: Connection housing to harness

Can anyone confirm that these are the parts needed???

I have heard that there are different partnumbers here in Europe compared to US. Most of the partnumbers (all those from the picture) are partnumbers from US. Are they the same here in Europe or do i need to order completely different partnumbers from my dealer in Germany??

Hope that some of you can help me since I can't get any further without the correct partnumbers  :driver: :driver:



Phantom Black Audi A3 - 2,0 TFSI - quattro - 2006

K04, S3 IC, BSH True seal, APR HPFP, ATP 3" catless DP, Milltek CBE, Eibach Pro-street, Forge short shift, 034motorsports engine & torque mount, NGK Racing plugs, S3 Brakes, Powered by REVO

Offline fuscobal

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Re: Parts needed for K04 upgrade
« Reply #1 on: March 13, 2010, 07:05:02 pm »
Here's the parts I've ordered for mine (ad I'm in Europe) :

06F 145 702 C: exhaust manifold with turbo charger
1K0 145 693 B: air circulation pipe
1k0 145 770 P : air pipe > I didn't order this one as I already had it on my car (GTI has a noise pipe, but I don't know if A3 TFSI also has it)
1K0 145 845 A: pressure hose
06F 145 751: intermediate flange
06F 145 757 F: gasket
06F 129 627 H: intake pipe > You need this one only if you use the OEM intake system, if not it will be replaced by the one from your aftermarket CAI
B 06F 906 036 F: injector (x4)
N 044 502 3: stud (x4)
N 910 848 01: hexagon socket head bolt (x4)
N 013 851 4: sealing washer (x4)
N 908 946 01: hex. nut, self-locking (x5)
N 102 861 08: shouldered hex. nut, self-locking (x4)
06F 253 039 E: gasket
06F 133 073 D: gasket
N 909 265 01: clamp (x2)
1K0 145 762 BM: pressure pipe
N 907 816 01: spring clip (x2)
06F 145 383 L: bracket
1K0 253 115 K: gasket
06F 145 757 H: oil return line gasket (turbo side)
058 145 757 A: oil return line gasket (line to block)
000 979 133 A : Wire (x2)
000 979 134 A : Wire (x2)
1J0 973 722 : N75 Connector
8D0 973 822 : Connector
Mk5 GTI 6MT - Revo stage 3

Offline Sagild

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Re: Parts needed for K04 upgrade
« Reply #2 on: March 13, 2010, 08:28:09 pm »
I think its only the GTI that has the air pipe from factory. But it would be great if somebody who was certain could clarify??

I use the carbonio intakte, which uses tha factory engine shield and thereby most of the factory intake... I guess i would need the intake pipe.

I can see there are some parts in my list that you did not order?
06F 129 717 D: intake manifold gasket
06F 145 536 C: turbo bracket
06D 998 907: injector install kit (x4)
06H 145 710 D: Cut off valve / DV

Is it a mistake they are not on your list, or did you have some parts before ordering the lot?

Regarding the wire harness. I can see you write different partnumbers than me. I have found the part numbers in this link: http://www.golfmkv.com/forums/showthread.php?t=104324&highlight=harness
Which is the correct partnumbers for the connectors?
Phantom Black Audi A3 - 2,0 TFSI - quattro - 2006

K04, S3 IC, BSH True seal, APR HPFP, ATP 3" catless DP, Milltek CBE, Eibach Pro-street, Forge short shift, 034motorsports engine & torque mount, NGK Racing plugs, S3 Brakes, Powered by REVO

Offline fuscobal

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Re: Parts needed for K04 upgrade
« Reply #3 on: March 13, 2010, 10:33:34 pm »
I did order the injector kit but for the others I reused the old ones. You also have the air pipe but if you don't have a noise pipe then your air pipe won't have that small exit for it so you won't be able to relocate the DV. Just look under the hood if you have a noise pipe and if your air pipe look like the one from the pic or not (air pipe is located in front of the engine, close to the radiators).

Mk5 GTI 6MT - Revo stage 3

Offline Sagild

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Re: Parts needed for K04 upgrade
« Reply #4 on: March 13, 2010, 10:59:48 pm »
I will have a look at the throttle body pipe tomorrow when theres light so I can see...

What about the wiring harness. Are you absolutely sure about the partnumbers? I'm just curious because of the reply in the link i posted above...
Phantom Black Audi A3 - 2,0 TFSI - quattro - 2006

K04, S3 IC, BSH True seal, APR HPFP, ATP 3" catless DP, Milltek CBE, Eibach Pro-street, Forge short shift, 034motorsports engine & torque mount, NGK Racing plugs, S3 Brakes, Powered by REVO

Offline fuscobal

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Re: Parts needed for K04 upgrade
« Reply #5 on: March 13, 2010, 11:24:02 pm »
In that link, there is a difference for the 2 connectors. One guy had them just like I did and another with the letter "A" added to the end. You can check in Etka with your dealer if you want. That's how I ordered mine and I can't recall if they had an "A" at the end but mine fitted with no problem at all ! I wonder if there are more than one type of connectors on 2 TFSI engine !
Mk5 GTI 6MT - Revo stage 3

Offline acespizee

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Re: Parts needed for K04 upgrade
« Reply #6 on: March 14, 2010, 11:06:08 am »
 :happy2:

Offline Sagild

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Re: Parts needed for K04 upgrade
« Reply #7 on: March 14, 2010, 12:52:45 pm »
It looks like a dont have the correct throttle bod pipe installed. I have read somewehere else that the gti has the noise pipe, but the a3 doesn't so that adds pretty good up... So for you A3 owner who want to do the turboupgrade, you also need the throttle body pipe...

Sadly I can't check in ETKA which of the partnumbers for the wiring harness is the correct. My friend who has ETKA told me that all electrics are in ELSAwin, and he hasn't got that program yet. Can anybody else in here check which partnumbers for the wiring harness is the correct ones?
Phantom Black Audi A3 - 2,0 TFSI - quattro - 2006

K04, S3 IC, BSH True seal, APR HPFP, ATP 3" catless DP, Milltek CBE, Eibach Pro-street, Forge short shift, 034motorsports engine & torque mount, NGK Racing plugs, S3 Brakes, Powered by REVO

Offline monk

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Re: Parts needed for K04 upgrade
« Reply #8 on: March 15, 2010, 10:12:55 am »
Check the for sale section.
I have some bits :happy2:
....German car fan...

Offline Sagild

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Re: Parts needed for K04 upgrade
« Reply #9 on: March 15, 2010, 11:03:53 am »
Just replied.   :popcornsoda: :popcornsoda:
Phantom Black Audi A3 - 2,0 TFSI - quattro - 2006

K04, S3 IC, BSH True seal, APR HPFP, ATP 3" catless DP, Milltek CBE, Eibach Pro-street, Forge short shift, 034motorsports engine & torque mount, NGK Racing plugs, S3 Brakes, Powered by REVO

vdubn.com

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Re: Parts needed for K04 upgrade
« Reply #10 on: January 07, 2011, 05:42:23 pm »
I know this is an old thread, but I am in the midst of doing the K04 upgrade, and trying to determine which parts I actually need out of the parts above, and have pretty much figured it out, except for the following bracket:

06F 145 383 L: bracket

Anyone know the purpose of it?

Offline vRStu

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Re: Parts needed for K04 upgrade
« Reply #11 on: January 07, 2011, 06:15:31 pm »
It's the bracket for 06F 145 751: intermediate flange
Stu...

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Re: Parts needed for K04 upgrade
« Reply #12 on: January 25, 2011, 04:52:52 pm »
Yep, thanks for that.... I finally figured out all of the parts, through ordering everything, and searching, and asking a bunch of questions.

I posted a thread over on the golfmkV forums, here is the link:

http://www.golfmkv.com/forums/showthread.php?t=139531

since I can't read my PMs yet, hopefully this will help the guy that PMd me, but whose PM I can't read  :confused: