Retro fitting headlamp washers - bit of advice needed

[Comms]

I'm not there yet Comms

I have all the bits and pieces now but I'm in need of some coding assistance to get it all in and working (Darren has kindly agreed to assist when he is free). I am going to do a retro fit properly with washers, auto levelling and the xenons fitted at once.

Its not the full list above, although its quite close. I will have some spare hose soon if your interested as my parts guy gave me a full 5 metres (which I doubt I will need). I will need to fit mine first though.

Ive just finished spraying my bumper mouldings that attach to the jets and they have come out quite well. Be careful you get the right ones if you buy them new as there are 4 listed.

You'll get there soon enough im sure 

That's my exact intention aswell. To do the whole lot in one go to make sure its fully road legal once installed.  Just make sure you don't throw that "parts number list" away once you're done, as im going to need a copy lol 

If you have any spare bits that I can use after you're done i'll be happy to take them off you if no one wants it.

By the way, are you doing the install yourself?

[bodger00]

I will make sure I post the full parts no list when done

[mortygttdi]

If the weather stays like this mate was thinking of brushing the dust off the soldering iron and sorting my tool box out for next weekend????

Let me know if you have any free time Bodger?

Cheers

Darren

[bodger00]

Yep i'm free  

Drop me a PM or text.

[bodger00]

This is what I have managed to put together from the past few months:
Most things from this image:


There is a whole host of small parts that cost a few quid




Part no's to follow

[mortygttdi]

Chris have you bought the bigger water bottle?

Darren

[bodger00]

I haven't Darren. I figured that we could cut a hole in it and fit the pump and rubber grommit in the existing bottle. I hardly ever run out of fluid so not too bothered about a larger one.  I saw someone do it in a guide you posted a while back.

[mortygttdi]

There a bleeder to do thats the only thing?  but I do have the tools to do it so don't worry

Darren

[Eddie-NL]

There a bleeder to do thats the only thing?  but I do have the tools to do it so don't worry

Darren

tell me about
i buggered my original bottle up because I was impatient, luckly I had another one. 

[mortygttdi]

Think I actually may have a spare bottle that is already converted

Darren

[dubber]

Hey Bodger, can you post the part numbers when you got a chance. I've got my Xenons in, so washers and levelers next!

[bodger00]

@dubber and @Alex here goes:

Headlight washer harness from Kufatec – Approx.  £30
Larger water bottle – 1K0 955 453 S – Approx £30
Washer level switch – 7M0 919 376 - £7
Rubber washer  - 7M0 919 382 - £2
Rubber  washer - 6N0 906 102 - £3
Pump – 3B7 955 681 - £25 (Ebay but new, VW = more expensive)
O ring washer for above – N 903 038 01 - £1
Washer hose comes in coils of 5 m (you need 3 ish) - £8 per m!

Here are all the little bits – depending on how you can route the pipe some of these (one or two ) may be spare
Angled Piece  - 1J0 955 665 A - £2
Distributor – 7L6 955 873 - £2
Cable tie with terminal socket – 3D0 971 838 E - £1
Terminal Clip for hose X8 – 1J0 955 846 - £2.50 In total
Connecting part x2 – 1J0 955 665 E - £3 Each
Lift Cylinders (Jets)  x2 - 1K5 955 978 – Approx £21 each
Nozzle Carrier left – 1K6 955 103 – Left - £10
Nozzle Carrier left – 1K6 955 104 – Right - £10
Speed nut x4 – N909 591 01 - £1 total
Panel bolt for above x4 – N103 546 02 - £1 total
Junction – 1T0 955 975 - £2
Junction – 1T0 955 665 -£2
Gasket – 431 955 465A - £1

Bumper mouldings
1K0 807 717 E GRU – Left  - £11
1K0 807 718 E GRU – right - £11
1K0 955 109 A – Left - Cover for the jets - £8
1K0 955 110 A – Right - Cover for the jets - £8

I think that's everything  

[alexperkins]

Awesome list cheers dude!

Did you spray the mouldings yourself?

[bodger00]

Awesome list cheers dude!

Did you spray the mouldings yourself?

I did yes......I wouldn't recommend it though it took forever and lots of patience.

[alexperkins]

Fair play

Im quite nifty with car paint to be fair...might even fire up the compressor and do it the professional way