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Author Topic: Car has no power?????- FIXED AT LAST!!!!!!!!!!!  (Read 18534 times)

Offline heavyd

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Re: Car has no power?????
« Reply #30 on: December 29, 2011, 06:50:56 pm »
Its been in PDTuning for a checkup. Dave phoned me today to say they had put the inlet cam in wrong, so he's going to put it back to where it should be hopefully tomorrow :notworthy: :notworthy:
Fingers crossed, I might have my car fixed for the new year :pomppomp: :congrats:
Only been 4months since it went in to the first garage :xmaspresent:

Offline MAT ED30

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Re: Car has no power?????
« Reply #31 on: December 29, 2011, 06:59:13 pm »
 :jumpmove: nice one its good to have people like this on the forum

Mods yes but way too many to stick in this little box

Offline damoegan

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Re: Car has no power?????
« Reply #32 on: December 29, 2011, 07:16:12 pm »
At last, some good news Dom  :smiley:

Good work Dave  :happy2:

Offline Hedge

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Re: Car has no power?????
« Reply #33 on: December 29, 2011, 07:26:22 pm »
How the fook did they set the inlet cam up wrongly.  :confused:

Offline Janner_Sy

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Re: Car has no power?????
« Reply #34 on: December 29, 2011, 07:36:19 pm »
Id be demanding money ba k if you paid for it

Offline Andy

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Re: Car has no power?????
« Reply #35 on: December 29, 2011, 07:44:38 pm »
Bloody hell that's shocking if that what it is

Offline vRS Carl

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Re: Car has no power?????
« Reply #36 on: December 29, 2011, 07:50:36 pm »
Was the name of the Garage Heath & Robinson ltd :confused:

I would be in there getting my money back and also speaking the VW Customer services. I'd be asking to see the mechanics qualifications too as he clearly shouldn't be working if they set the Inlet Cam up wrong. I would have thought it would only fit one way?

Offline PDT

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Re: Car has no power?????
« Reply #37 on: December 29, 2011, 07:56:41 pm »
Hi Dom, tried everyone I know to get hold of a camshaft locking tool today (mine has gone missing during the recent move) but most people are closed. Luckily I have managed to order one so as soon as it arrives I will get that camshaft out, checked and refitted.

Exhaust cam and cramkshaft are aligned perfectly but inlet cam is approx 25-35 degrees out. Tried to get a photo for you but it is difficult to see whats wrong on a pic but feel free to call in tomorrow and Mark will show you.

Tbh I am not impressed with a lot of the work that has been done, bolt on cambelt cover took over an hour to get off, had to drill and gently chisel it off, will replace with a new bolt. Massive excess of silicon sealent used on mating faces meaning it had squeezed into the camshaft housings, wont cause drect damage but if the loose bits get into the oil it can cause blocked oil pipes/feeds/passages.

Instead of using triple square sockets on crank pulley bolt it looks like a similar sized normal hex socets have been used causing damage to the 'flats' of the bolt. There is also a minor leak somewhere behind the engine which I will look at.

Offline Andy

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Re: Car has no power?????
« Reply #38 on: December 29, 2011, 07:58:48 pm »
Better check they haven't put my engine in up side.down when I pick mine up :signLOL:

Offline Andy

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Re: Car has no power?????
« Reply #39 on: December 29, 2011, 08:01:52 pm »
Sure Dom posted some where that they moved the in let cam when they were doing the miltek front pipe

Offline PDT

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Re: Car has no power?????
« Reply #40 on: December 29, 2011, 08:02:21 pm »
Was the name of the Garage Heath & Robinson ltd :confused:

I would be in there getting my money back and also speaking the VW Customer services. I'd be asking to see the mechanics qualifications too as he clearly shouldn't be working if they set the Inlet Cam up wrong. I would have thought it would only fit one way?

Inlet cam runs off a chain driven by the exhauts cam at opposite end of the timing belt. (behind HPFP) it has no definite position, when refitting a camshaft the belt end should be timed to TDC and camshafts locked in place with correct tool before aligning the cams to fit the timing chain. If you dont remove the cam cover and fit this locking tool its easy to get the inlet camshaft position incorrect. You then need to remove the locking tool, tension the chain, rotate engine through 2 full cycles (4turns of crank pulley) and re-check all timing marks.  Simple stuff really.

Offline PDT

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Re: Car has no power?????
« Reply #41 on: December 29, 2011, 08:06:20 pm »
Sure Dom posted some where that they moved the in let cam when they were doing the miltek front pipe

Yes, he had a fault code 'inlet cam retardation point not reached' so they moved the cam. But its a possibility they did this 'blind' i.e without removing cam cover and using the locking tools etc....

Whatever they did, the fact is that the cam is not correct. Good news it that this ties up with the lack f fault codes and lack of power at low rpm.


Offline Andy

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Re: Car has no power?????
« Reply #42 on: December 29, 2011, 08:11:49 pm »
Nice one,hopefully this sorts it out once and for all then ring the garage up on the 3rd Jan for some money back

Offline PDT

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Re: Car has no power?????
« Reply #43 on: December 29, 2011, 08:13:58 pm »
Whats yours having done Andy?

Offline heavyd

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Re: Car has no power?????
« Reply #44 on: December 29, 2011, 08:20:29 pm »
Thanks for the info Dave. sounds like I got a great garage there then eh........
Andy has had exactly the same thing done to his as I had, except his has been stripped back down again a couple of times.
Doubt I'll be getting a refund, they were twisting they had lost money on the job 6 weeks ago, so doubt they'll be putting any £££'s my way :sad1: