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Author Topic: Rear caliper refurb, the legend strikes again!  (Read 4168 times)

Offline vRS_Pagey

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Rear caliper refurb, the legend strikes again!
« on: March 14, 2012, 08:07:35 pm »
Okay where to start, well a while ago now I fitted a set of S3 fronts to my vRS, I stripped them myself and had them powder coated in RAL 3020 Traffic red which look spanking, trouble was after fitting, the OE rear calipers really let the side down.  I originally got a complete S3 set up but sold the rears as I needed to recover some of the cost so close to Christmas.  

With the car being a daily runner is wasn't an option to get the rears refurbed so I kept my eye out for a set of vRS/GTi rears.  Luckily I was able to source a complete GTi set up from Monte, (the fronts have now been fitted to swmbo's GT  :grin:).  Here are a couple of shots of the calipers prior to the strip attempt -





Being a bit naive I thought I would be able to strip the rears like I did the fronts......Wrong!!  After posting on here for advice, I borrowed a piston rewind tool and started.  At this point I had exchanged a dozen of so emails with the brake God that is Dave Brown.  Now for those of you who don't know, Dave is considered the forum expert when it comes to all things brake related, and he didn't disappoint.  Even though he is an extremely busy man, he took the time to message me with almost a how to guide.  Despite his expert advice things didn't go well, I managed to separate the piston but the handbrake lever was going to cause a major ball ache, also to avoid powder coat contaminating the piston cylinder I would require a machined plug and reassembly would require 30+ quids worth of a lithium paste on the seals.........

At this stage I thought I'd fooked it, enter stage left Mr Brown, who agreed to complete the refurb for me.  I won't go in to details on cost but basically it was a sympathy job - which involved courier costs and a donation to the forum - as he was chuffed I'd had a go myself.  So I sent everything off a few weeks ago - with no time scale discussed - and left him to get on with it at his own pace.

Anyway, today I came home from work to find a large parcel in the kitchen, like a kid at Christmas I opened it up to find this -







If I'm honest the pictures don't do them justice, personally I am gob smacked by the finish, Dave is a true gentlemen and a deity in the brake world, even swmbo was impressed which speaks volumes.  So for anyone thinking of getting a brake refurb or investing in one of his NQS -BBK I can only say go for it, you will not be disappointed (just don't ask him to do rear calipers, they are not his favourite things!! :scared:)
Next step, fitting, I will update the post when they are on which should be next week.   :driver:







  
« Last Edit: March 14, 2012, 08:41:11 pm by vRS_Pagey »

His: MK2 Black Magic Skoda Octavia vRS Estate
Hers: MK5 Graphite Blue Pearl VW Golf GT140 -

http://www.mk5golfgti.co.uk/forum/index.php/topic,32783.0.html

Offline Phil Miller

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Re: Rear caliper refurb.
« Reply #1 on: March 14, 2012, 08:19:16 pm »
they look amazing, almost wrong to fit them on a car :signLOL:
2004 Golf 5dr TDI, 140 remap, GTI front bumper, skirts, highline cluster, 18in wheels, jamax coilovers, winter pack
WANTED HIGHLINE CCM AND CECM PLEASE PM ME IF YOU CAN HELP

Offline vRS_Pagey

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Re: Rear caliper refurb.
« Reply #2 on: March 14, 2012, 08:22:55 pm »
they look amazing, almost wrong to fit them on a car :signLOL:

Funny you should say that.......!  I am almost inclined not to!  :grin:

His: MK2 Black Magic Skoda Octavia vRS Estate
Hers: MK5 Graphite Blue Pearl VW Golf GT140 -

http://www.mk5golfgti.co.uk/forum/index.php/topic,32783.0.html

Offline Andy

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Re: Rear caliper refurb.
« Reply #3 on: March 14, 2012, 08:23:27 pm »
ooh they look nice--Big thumbs up to Dave another legend on here

Offline vRS_Pagey

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Re: Rear caliper refurb.
« Reply #4 on: March 14, 2012, 08:28:10 pm »
Can't big him up enough tbh, not just the quality of the work, but the fact he is out of pocket on these, new seals, bolts and the cost of painting!!   :surprised:

His: MK2 Black Magic Skoda Octavia vRS Estate
Hers: MK5 Graphite Blue Pearl VW Golf GT140 -

http://www.mk5golfgti.co.uk/forum/index.php/topic,32783.0.html

Offline Phil Miller

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Re: Rear caliper refurb.
« Reply #5 on: March 14, 2012, 08:41:21 pm »
Last week i fitted some GTI rears to my TDI, TBH i should have had them re powder coated but didnt, how did he get the handbrake bits so shiney?
2004 Golf 5dr TDI, 140 remap, GTI front bumper, skirts, highline cluster, 18in wheels, jamax coilovers, winter pack
WANTED HIGHLINE CCM AND CECM PLEASE PM ME IF YOU CAN HELP

Offline vRS_Pagey

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Re: Rear caliper refurb.
« Reply #6 on: March 14, 2012, 08:46:26 pm »
Last week i fitted some GTI rears to my TDI, TBH i should have had them re powder coated but didnt, how did he get the handbrake bits so shiney?

Honestly, I'm not sure, I think he either replaced them, or stripped them and then zinc plated them???  I'm sure he will post when he gets a spare minute and enlighten us.  :wink:

His: MK2 Black Magic Skoda Octavia vRS Estate
Hers: MK5 Graphite Blue Pearl VW Golf GT140 -

http://www.mk5golfgti.co.uk/forum/index.php/topic,32783.0.html