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Author Topic: 2.0 TFSI 4 motion  (Read 13268 times)

Offline a89

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2.0 TFSI 4 motion
« on: April 19, 2012, 12:18:29 pm »
Bought a car to strip and take on track for a little fun, plans were basic, uprated suspension, ARBs, stripped interior and subtle engine upgrades. Car was a 2.8 v6 4motion and went quite well at first, from this:



to this:




With the help of these:





It went well through the corners but was just a little boring. Engine wasn't powerful enough so with the help of http://rtek-motorsport.com/ we did what everyone said couldn't be done and put one of these:



into here:



Using the single OEM ECU which ended up in it running first time, running over 300bhp with a very linear power band and going like this: https://contour.com/stories/trackday-donington-park-20112011--3

« Last Edit: April 19, 2012, 12:20:58 pm by a89 »

Offline zooms3

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Re: 2.0 TFSI 4 motion
« Reply #1 on: April 19, 2012, 12:56:37 pm »
Nice mate,  :happy2:

Offline rich83

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Re: 2.0 TFSI 4 motion
« Reply #2 on: April 19, 2012, 01:15:53 pm »
Great car Al, it must be mega to drive.  :smiley:

Offline Shorty

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Re: 2.0 TFSI 4 motion
« Reply #3 on: April 19, 2012, 01:20:06 pm »
That is mega! Proper into that, your not too far from me either are you? I'd love to go out in this!

Is it a K04/S3 engine or a K03?
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Offline BarnsleyGolf

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Re: 2.0 TFSI 4 motion
« Reply #4 on: April 19, 2012, 01:30:00 pm »
crazy! must be awesome to drive

Offline james

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Re: 2.0 TFSI 4 motion
« Reply #5 on: April 19, 2012, 01:33:22 pm »
does the awd system work?  i am just making a awd 1.8t version,  far more simple  lol.

Offline Deako

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Re: 2.0 TFSI 4 motion
« Reply #6 on: April 19, 2012, 02:24:21 pm »
That is mega! Proper into that, your not too far from me either are you? I'd love to go out in this!

Is it a K04/S3 engine or a K03?

I believe it was an engine out of an S3.

Love this car, followed it on Club GTI. And seen it nearly roll at Bedford!!  :wink:
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Offline a89

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Re: 2.0 TFSI 4 motion
« Reply #7 on: April 19, 2012, 03:13:51 pm »
Nice mate,  :happy2:
Cheers pal!

Great car Al, it must be mega to drive.  :smiley:

Indeed it is Rich! Yours is looking nice and clean!

That is mega! Proper into that, your not too far from me either are you? I'd love to go out in this!

Is it a K04/S3 engine or a K03?

Thanks a lot mate. As Deako said it is indeed a ko4 s3 engine.

crazy! must be awesome to drive

It is a good laugh! Great to see peoples surprise on their faces too!

does the awd system work?  i am just making a awd 1.8t version,  far more simple  lol.

Everything that was originally on the car still works including the AWD Haldex system. I've now taken the A/C out for a little more weight saving.

That is mega! Proper into that, your not too far from me either are you? I'd love to go out in this!

Is it a K04/S3 engine or a K03?

I believe it was an engine out of an S3.

Love this car, followed it on Club GTI. And seen it nearly roll at Bedford!!  :wink:

Cheers Deako! Yeah, brother did nearly roll it leading to this:

Offline robb1ec

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Re: 2.0 TFSI 4 motion
« Reply #8 on: April 19, 2012, 03:35:21 pm »
OUCH!  :surprised:
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Offline SRC

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Re: 2.0 TFSI 4 motion
« Reply #9 on: April 19, 2012, 04:32:43 pm »

Cheers Deako! Yeah, brother did nearly roll it leading to this:


Go on - Where's the video?


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Offline james

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Re: 2.0 TFSI 4 motion
« Reply #10 on: April 19, 2012, 04:41:56 pm »
so u use the s3 gearbox and the v6 4m rear diff?  if so that is rather intresting!

Offline a89

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Re: 2.0 TFSI 4 motion
« Reply #11 on: April 19, 2012, 05:39:18 pm »
OUCH!  :surprised:

Luckily it was only wheel damage! Could have been so much worse! Plus I've now got the cage going in at R-Tek Motorsport, they've got updates on their facebook page: http://www.facebook.com/pages/R-Tek-Motorsport/110065635723264

Go on - Where's the video?

Unfortunately no video at the time, do have other videos here though: http://www.youtube.com/user/MrAbe7?feature=watch

so u use the s3 gearbox and the v6 4m rear diff?  if so that is rather intresting!

Yeah, using the o2m mk1 S3/TT quattro box with standard rear diff with no problems.

Offline james

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Re: 2.0 TFSI 4 motion
« Reply #12 on: April 19, 2012, 05:50:15 pm »
oh that is good to know, i would of thought the box would of not matched up.  :drinking:   

What did you do about the ECU? and clocks?

Offline a89

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Re: 2.0 TFSI 4 motion
« Reply #13 on: April 19, 2012, 05:57:06 pm »
Yeah, only difference in gearbox (apart from slight variation in ratios) is the belhousing to attach box to block with slightly different mounting points.

ECU is the s3 one because only VW know how to run the TFSI properly and clocks are mk4 ones. Unfortunately I don't know the ins and outs of the electrics because the electric and can-bus systems are to complex for me. Mechanical side I'm fine, electrics not really, which is why I took it to R-Tek. Still works out more reliable and cheaper than trying to get the same power out of a 1.8T which is always nice and getting the same linear torque you get from the TFSI engine.  :happy2:

Offline james

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Re: 2.0 TFSI 4 motion
« Reply #14 on: April 19, 2012, 06:01:59 pm »
that is very interesting! nice work  :drinking:  how did you get around the gearbox mounting points?


U got me thinking now lol, i just rebuild an AGU! with rods valves,  AUM TB, ECU, LOOM and VVT unit!     Your idea would of been so much easier lol!