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Author Topic: Biggest power increase on a TDI  (Read 2857 times)

Offline u01atc8

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Biggest power increase on a TDI
« on: May 15, 2009, 02:34:30 am »
Hi,

As a few of you may have read somewhere.. i have a MK5 1.9TDi at 105bhp etc etc.. So wondering what the biggest and best power increase i can get is and how do i get it? My local tuner has said he can get it to 135 or something like that.. Bit novice at this.. so help is greatly appreciated!

Andy

Offline BeezerDiesel

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Re: Biggest power increase on a TDI
« Reply #1 on: May 15, 2009, 05:18:37 am »
Depends on how far you want to go with the modifications really.
As you may guess from my username, I have a bit of a history with TDIs and modding them.
The 105bhp unit will usually re-map to around 135-145 bhp depending on how aggressive the map is and whether your engine is a good one.
You can quite easily get the thing up to 220bhp but this will require very extensive mods and much expense.
Just with a stage 1 re-map it will really change the engine characteristics and the surge of torque will make it feel like a much faster car. The 1.9 TDIs are quite flattering when they have a good map on them as they do initially feel very powerful indeed - until you run out of revs at just over 4000rpm. Learn to surf the torque and you have a very rapid cross country vehicle.
More serious mods in a TDI will require a new clutch due to the vast low speed torque so I think it is best if you're on a budget to stick with just a stage 1 map, maybe a good air filter or even a nice cold air intake system and maybe some good quality turbo and intercooler hoses. Once the car is re-mapped the hoses can suffer somewhat with the extra boost.

Which tuner to use is a very subjective matter. On petrol engines there are quite a few parameters that have to be set up not least of all is ignition timing. TDIs don't have to worry about this and thus most of the remaps are quite similar as it's mostly boost and fuelling that are increased whilst a good tuner will keep a close eye on exhaust gas temps and limit initial boost/torque to prevent big boost spikes that can damage the turbo and clutch.

Hope thats at least a little bit of help to you.  :smiley:
Andy
7R

Offline neg

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Re: Biggest power increase on a TDI
« Reply #2 on: May 15, 2009, 09:18:50 am »
As said above, you best option for increased power and driveability will be a simple engine remap giving you around 135bhp and lump for of torque

Offline T88OMM

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Re: Biggest power increase on a TDI
« Reply #3 on: May 15, 2009, 11:12:40 am »
I had a stage 1 remap from Superchips on a MKV 1.9 TDI (105) I used to own. It was around the 140 mark I believe. The car felt completely different after the map and felt very quick. I higly recommend having it done  :happy2:
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Offline JPC

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Re: Biggest power increase on a TDI
« Reply #4 on: May 15, 2009, 12:39:21 pm »
i reckon that car was more like 155-160! ;)

Offline T88OMM

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Re: Biggest power increase on a TDI
« Reply #5 on: May 15, 2009, 01:02:32 pm »
i reckon that car was more like 155-160! ;)

It did go very well  :jumpmove: :drool:
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