Make a donation

Author Topic: Golf Rallye 2.0 TFSI + Haldex 2gen  (Read 114977 times)

Offline danishmkvgti

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 243
  • -Receive: 154
  • Posts: 3680
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,7823.0.html
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #195 on: May 31, 2013, 09:46:23 am »
Your project is above and beyond normal car enthusiasts territory, but i'm a bit puzzled as to why you would fit a forge DV?
OEM works better and doesn't need to be maintained  :happy2:

Over the top mod list ;o)

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #196 on: May 31, 2013, 09:52:11 am »
If you're not a mechanic then I don't know diddly about anything! Your project is truly the work of an artist - the so called 'technicians' at VW main dealers up and down the land would not know where to start with what you've achieved. You have created something truly unique and you're more of a mechanic ( I wouldn't put you in that bracket actually - more automotive engineer & wizard!) than most of us will ever be. Congratulations. Can't wait to see the finished article.
galaxie500

 :grin:  :grin:  :grin:  :grin:
Thanks for your support galaxie500!!!

Offline rich83

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 165
  • -Receive: 802
  • Posts: 13444
    • MK5 Golf GTI
  • My Ride: https://www.mk5golfgti.co.uk/forum/index.php?PHPSESSID=ifk2fcu6arbhvldk31me3an9v1&/topic,19740.0.html
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #197 on: May 31, 2013, 09:53:13 am »
If you're not a mechanic then I don't know diddly about anything! Your project is truly the work of an artist - the so called 'technicians' at VW main dealers up and down the land would not know where to start with what you've achieved. You have created something truly unique and you're more of a mechanic ( I wouldn't put you in that bracket actually - more automotive engineer & wizard!) than most of us will ever be. Congratulations. Can't wait to see the finished article.
galaxie500

 :grin:  :grin:  :grin:  :grin:
Thanks for your support galaxie500!!!

Ill echo what Galaxie said!  :happy2:

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #198 on: May 31, 2013, 09:54:51 am »
Thanks RICHWIG83  :happy2:

Your project is above and beyond normal car enthusiasts territory, but i'm a bit puzzled as to why you would fit a forge DV?
OEM works better and doesn't need to be maintained  :happy2:

You got me there  :confused: It's the first time to hear that the OEM is better  :smiley:

Offline james

  • Won't Shut up.
  • *****
  • Thank You
  • -Given: 6
  • -Receive: 19
  • Posts: 594
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #199 on: May 31, 2013, 10:10:49 am »
oem is loads better.... sorry to say..

fantastic build though, you are a master  :rolleye:

Offline danishmkvgti

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 243
  • -Receive: 154
  • Posts: 3680
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,7823.0.html
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #200 on: May 31, 2013, 10:44:12 am »
When looking at the pictures of the engine after the new mounts i notice that it's tilted quite a lot backwards, have you had any considerations as to the function of the oilpickup? Hopefully you won't get oilstarvation  :confused:

Over the top mod list ;o)

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #201 on: May 31, 2013, 10:50:39 am »
When looking at the pictures of the engine after the new mounts i notice that it's tilted quite a lot backwards, have you had any considerations as to the function of the oilpickup? Hopefully you won't get oilstarvation  :confused:

The lower engine mount is not attached  :smiley:
It needs to be shortened and it needs to go up a bit. Because I'm using the MK4 lower mount and it comes in two pieces, I want to take the Arm piece and design it how I need it to be, than take it to be made on CNC (one strong piece) Just tired of welding  :innocent: 

Offline DBILAS

  • Always Involved
  • ****
  • Thank You
  • -Given: 1
  • -Receive: 2
  • Posts: 50
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #202 on: June 07, 2013, 05:58:44 pm »
beast

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #203 on: June 07, 2013, 10:28:38 pm »
 :laugh:

Instead of CNC I decided to try the cheaper way  :P





a friend who welded this sad it would newer breack ...but we shall see  :drinking:

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #204 on: July 16, 2013, 09:49:55 pm »
Nothing much happening with the build :rolleyes: got some parts gathered

Greddy Profec Boost controller





the return pipe from the IC to the TB is a f63 but i decided to make an F70 one because the exit from the IC is F70, and in the future I plan on getting an F70 TB so...



Siliconhoses parts






I also ordered some parts from Samco that this firm did not produce



and finally the clutch and the 38mm wastegate are here in my hands





and I cant believe the quality difference between Samco (blue) and SiliconHoses (black)



the pipe from the turbo to the IC fixed



and the thing bothering me for so long :banghead:



no room for the wastegate but i put in a smaller brake booster (golf mk5 R32) and now there is a bit more space.



but I still had to redo the manifold:



and welded





and:



also bought parts for the scream pipe



so we'll see what happens  :jumpmove:
« Last Edit: July 17, 2013, 08:23:26 am by 2fast4you »

Offline Pikey Motorsports

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 29
  • -Receive: 34
  • Posts: 1793
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #205 on: July 16, 2013, 09:52:05 pm »
very nice mate looking good
TSR PERFORMANCE GTX30 520BHP
LITCHFIELD R35 GT-R 660BHP
MSL E63 AMG 720BHP
HCP BM3 M5 800BHP

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #206 on: July 16, 2013, 11:53:28 pm »
very nice mate looking good
Thanks mate  :drinking:

Offline Dannyboy88

  • Always Involved
  • ****
  • Thank You
  • -Given: 3
  • -Receive: 9
  • Posts: 434
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #207 on: July 17, 2013, 08:08:58 am »
Amazing work mate!  :congrats: how long before it will be ripping up the roads?  :evilgrin:

Offline 2fast4you

  • Always Involved
  • ****
  • Thank You
  • -Given: 6
  • -Receive: 4
  • Posts: 153
  • Some drive to work... I work to drive!
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #208 on: July 17, 2013, 08:12:55 am »
Amazing work mate!  :congrats: how long before it will be ripping up the roads?  :evilgrin:
Thanks mate  :happy2:
It could be be finished in a month or so but that would mean no summer holiday,and my wife living me  :rolleye:
I hope in the next two -three weeks we will start up the engine, but we'll see  :drinking:

Offline tandino

  • Taking part
  • ***
  • Thank You
  • -Given: 0
  • -Receive: 2
  • Posts: 27
    • Email
Re: Golf Rallye 2.0 TFSI + Haldex 2gen
« Reply #209 on: July 17, 2013, 08:12:30 pm »
What a totally inspirational project you have there, absolutely amazing work :happy2:.
Can't wait to see this running!!

Cheers Pete