Make a donation

Author Topic: console bush removal- the bolts WILL snap!  (Read 5014 times)

Offline jimk04

  • Always Involved
  • ****
  • Thank You
  • -Given: 12
  • -Receive: 15
  • Posts: 471
    • Email
console bush removal- the bolts WILL snap!
« on: January 26, 2013, 05:36:51 pm »
SO after a month of aggro I tackled these myself today with a mate who has a garage - but the 2 16mm bolts will deffo snap if we go for it.

What are peeps experience of this...shall i get another subframe ready!?

Milltek tbe, Forge intercooler, AMD map, Eibach Sportlines, Porsche 996 over AMG 330mm homegrown BBK

Offline vRSAlex

  • Admin
  • Just look at my post count
  • *
  • Thank You
  • -Given: 39
  • -Receive: 253
  • Posts: 2761
    • Email
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,19941.0.html
Re: console bush removal- the bolts WILL snap!
« Reply #1 on: January 26, 2013, 05:43:44 pm »
SO after a month of aggro I tackled these myself today with a mate who has a garage - but the 2 16mm bolts will deffo snap if we go for it.

What are peeps experience of this...shall i get another subframe ready!?

Ive snapped a few over the years.  Usually where the consoles have been removed before and no copper grease has been added when they have been re fitted.

I usually just drill them out and use Timeserts as the treads usually get damaged when removing the old bolt remains.
www.akstuning.co.uk - info@akstuning.com - 01234 822324
Follow AKS tuning on Facebook

Offline skard

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 5
  • -Receive: 245
  • Posts: 2674
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,62636
Re: console bush removal- the bolts WILL snap!
« Reply #2 on: January 26, 2013, 06:04:28 pm »
I had the same problem with mine last month, I knew from the first attempted turn of the bolt it was not looking good.
I ended up getting a replacement from a breakers, so at least knowing you can get one nearby for if/when it snaps would be good preperation should certain techniques not work.

Tried putting heat on it, molgrips, drilling it out, welding on a nut! Just cannot get the remaining stubs out.

New bolts went in with a bit of copperslip.
Used to have Edition 30 - number 009 and a GT TDI 140.
Now have an S4 B8 Avant (stage 2)

Offline jimk04

  • Always Involved
  • ****
  • Thank You
  • -Given: 12
  • -Receive: 15
  • Posts: 471
    • Email
Re: console bush removal- the bolts WILL snap!
« Reply #3 on: January 26, 2013, 06:15:44 pm »
Much involved in removing top half of subframe?

Milltek tbe, Forge intercooler, AMD map, Eibach Sportlines, Porsche 996 over AMG 330mm homegrown BBK

Offline skard

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 5
  • -Receive: 245
  • Posts: 2674
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,62636
Re: console bush removal- the bolts WILL snap!
« Reply #4 on: January 26, 2013, 06:36:18 pm »
It was this part my bolts snapped in ( http://www.ebay.co.uk/itm/04-09-VW-GOLF-MK5-JETTA-N-S-WISHBONE-MOUNT-ALLOY-SUBFRAME-BRACKET-/181067579674?_trksid=p5197.m1992&_trkparms=aid%3D111000%26algo%3DREC.CURRENT%26ao%3D1%26asc%3D14%26meid%3D5152720590278089940%26pid%3D100015%26prg%3D1006%26rk%3D1%26sd%3D181067579674%26 )

It came off without dropping the subframe.

Although I have had the subframe off on my old mk5, just a lot of bolts and something like a strong pry bar to offer support.
Used to have Edition 30 - number 009 and a GT TDI 140.
Now have an S4 B8 Avant (stage 2)

Offline john a

  • Always Involved
  • ****
  • Thank You
  • -Given: 11
  • -Receive: 11
  • Posts: 404
    • The Veneers Cover Band
Re: console bush removal- the bolts WILL snap!
« Reply #5 on: January 26, 2013, 07:49:42 pm »
SO after a month of aggro I tackled these myself today with a mate who has a garage - but the 2 16mm bolts will deffo snap if we go for it.

What are peeps experience of this...shall i get another subframe ready!?

Ive snapped a few over the years.  Usually where the consoles have been removed before and no copper grease has been added when they have been re fitted.

I usually just drill them out and use Timeserts as the treads usually get damaged when removing the old bolt remains.

You didn't snap mine!! Must've been having a good day!

Offline jimk04

  • Always Involved
  • ****
  • Thank You
  • -Given: 12
  • -Receive: 15
  • Posts: 471
    • Email
Re: console bush removal- the bolts WILL snap!
« Reply #6 on: January 28, 2013, 07:21:22 pm »
It was this part my bolts snapped in ( http://www.ebay.co.uk/itm/04-09-VW-GOLF-MK5-JETTA-N-S-WISHBONE-MOUNT-ALLOY-SUBFRAME-BRACKET-/181067579674?_trksid=p5197.m1992&_trkparms=aid%3D111000%26algo%3DREC.CURRENT%26ao%3D1%26asc%3D14%26meid%3D5152720590278089940%26pid%3D100015%26prg%3D1006%26rk%3D1%26sd%3D181067579674%26 )

It came off without dropping the subframe.

Although I have had the subframe off on my old mk5, just a lot of bolts and something like a strong pry bar to offer support.

So is it fairlystraight forward taking these 'side member' things off?


Milltek tbe, Forge intercooler, AMD map, Eibach Sportlines, Porsche 996 over AMG 330mm homegrown BBK

Offline skard

  • Just look at my post count
  • ******
  • Thank You
  • -Given: 5
  • -Receive: 245
  • Posts: 2674
  • My Ride: http://www.mk5golfgti.co.uk/forum/index.php/topic,62636
Re: console bush removal- the bolts WILL snap!
« Reply #7 on: January 31, 2013, 09:44:17 pm »
Aye, just a few bolts and maybe you have to drop the balljoint to get the wishbone free (mine was coming off anyway as bushes were shot)
Used to have Edition 30 - number 009 and a GT TDI 140.
Now have an S4 B8 Avant (stage 2)