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Author Topic: Bi-Xenon golf plus retrofit  (Read 4790 times)

Offline vrod

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Bi-Xenon golf plus retrofit
« on: January 28, 2013, 05:45:19 pm »
Hi there.

Hi have retrofitted some VW golf plus (2007) xenon lights with cornering. I have bought the aLWR kit from kufatec and fitted everything together according to the guide.. When i turn the ignition on, i can get a stable Xenon beam from both headlights (although the left parking light does not work). When i turn on the engine lights, i get the "AFS Inoperative" error, and the Xenon beams start flickering like h*ll.

I hook on VCDS and find out that its not coded, but i also see that the AFS controller for the right headlight is not working.

I have connected the can-high on the pin 16 at the red canbus plug above the break pedal, the can-low are connected on the pin 6.

The cable i have to install in the fuse box, goes right to SC13 (fuse 13 as i understood it), but im relaly not sure if this is the right place to install this... The fuse itself is only on 5A and i would rather install it in SC15 where the levelling lights goes in with a 10A fuse.

I hope that you guys can help out with this...

Code: [Select]
Saturday,26,January,2013,21:44:07:16946
VCDS Version: Release 11.11.5 (x64)
Data version: 20121222



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K0
Scan: 01 03 08 09 15 16 17 19 25 37 42 44 46 52 55 56 62 72

VIN: WVWZZZ1KZ7W562997   Mileage: 88150km/54773miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 1010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
37-Navigation -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Xenon Range -- Status: Not registered 0011
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: Malfunction 0010
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKC.lbl
   Part No SW: 03G 906 021 KQ    HW: 03G 906 021 AN
   Component: R4 1,9L EDC G000SG  9247 
   Revision: --H06---    Serial number: VWZ7Z0F8200812
   Coding: 0000071
   Shop #: WSC 00011 888 06946
   VCID: 78FF2D760B9179D819C

4 Faults Found:
005658 - Glowplug for Cylinder 1 (Q10)
               P161A - 000 - Open Circuit
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:17:49

             Freeze Frame:
                    RPM: 903 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.82 V
                    Bin. Bits: 00101111
                    Temperature: 3.6°C
                    Bin. Bits: 10110000

005659 - Glowplug for Cylinder 2 (Q11)
               P161B - 000 - Open Circuit
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:17:49

             Freeze Frame:
                    RPM: 903 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.82 V
                    Bin. Bits: 00101111
                    Temperature: 3.6°C
                    Bin. Bits: 10110000

005660 - Glowplug for Cylinder 3 (Q12)
               P161C - 000 - Open Circuit
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:17:49

             Freeze Frame:
                    RPM: 903 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.82 V
                    Bin. Bits: 00101111
                    Temperature: 3.6°C
                    Bin. Bits: 10110000

005661 - Glowplug for Cylinder 4 (Q13)
               P161D - 000 - Open Circuit
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:17:49

             Freeze Frame:
                    RPM: 903 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.82 V
                    Bin. Bits: 00101111
                    Temperature: 3.6°C
                    Bin. Bits: 10110000

Readiness: 0 0 0 0 0

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101 
   Revision: 00H11001   
   Coding: 0021234
   Shop #: WSC 01392 785 00200
   VCID: 73E51A5A12F71A802CE

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No SW: 1K0 907 044 BJ    HW: 1K0 907 044 BJ
   Component: ClimatronicPQ35 090 0909 
   Revision: 00090016    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 70EF155663E12198D1C

1 Fault Found:
00229 - Refrigerant Pressure
            002 - Lower Limit Exceeded

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3C0-937-049-23-H.lbl
   Part No SW: 3C0 937 049 E    HW: 3C0 937 049 E
   Component: Bordnetz-SG     H37 1002 
   Revision: 00H37000    Serial number: 00000005810997
   Coding: 098B8F2700041800000A00000F00000000095D035C
   Shop #: WSC 00000 785 00200
   VCID: 2B55C23A8A470240A4E

   Subsystem 1 - Part No: 5M0 955 119 B  Labels: 1KX-955-119.CLB
   Component: Wischer 041106 020  0501 
   Coding: 00038805
   Shop #: WSC 00000 

6 Faults Found:
02394 - Parking Light Left Front (M1)
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 4
                    Reset counter: 60
                    Mileage: 86274 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 11.90 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

01800 - Light Switch (E1)
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 91
                    Mileage: 87699 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 12.40 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01495 - Bulb for High-Beams; Left (M30)
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 60
                    Mileage: 88111 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 11.85 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

01499 - Bulb for High-Beams; Right (M32)
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 60
                    Mileage: 88111 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 11.85 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

00978 - Lamp for Low Beam; Left (M29)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 1
                    Fault Frequency: 8
                    Reset counter: 100
                    Mileage: 86274 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 11.90 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

00979 - Lamp for Low Beam; Right (M31)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 1
                    Fault Frequency: 19
                    Reset counter: 100
                    Mileage: 86274 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 11.90 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
   Component: 1D AIRBAG VW8   020 2300 
   Revision: 05020000    Serial number: 0038PD0V4KBT 
   Coding: 0012612
   Shop #: WSC 01373 785 00200
   VCID: 3D71FC6264339CF00AA

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 BD    HW: 1K0 953 549 BD
   Component: J0527           035 0070 
   Coding: 0002022
   Shop #: WSC 01392 785 00200
   VCID: 75E124421C8304B002A

   Part No: XXXXXXXXXXX
   Component: E0221           002 0010

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 873 B    HW: 1K0 920 873 B
   Component: KOMBIINSTRUMENT VDD 1610 
   Revision: V0003000    Serial number: VWZ7Z0F8200812
   Coding: 0007103
   Shop #: WSC 00011 888 96745
   VCID: 2B55C23A8A470240A4E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 1K0-907-530-V2.clb
   Part No SW: 1K0 907 530 K    HW: 1K0 907 951
   Component: J533__Gateway   H04 0020 
   Revision:   H04 02    Serial number: 21080602001378
   Coding: 3D3F034807009002
   Shop #: WSC 01392 785 00200
   VCID: 2F6DD62ABE5F7E60886

2 Faults Found:
01320 - Control Module for Climatronic (J255)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00110100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 85
                    Mileage: 87370 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 07:21:12

01044 - Control Module Incorrectly Coded
            000 -  -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 1
                    Fault Frequency: 14
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:39:17


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 873 B    HW: 1K0 920 873 B
   Component: IMMO            VDD 1610 
   Revision: V0003000    Serial number: VWZ7Z0F8200812
   Shop #: WSC 00000 000 00000
   VCID: 2B55C23A8A470240A4E

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 1T0 035 680 C    HW: 1T0 035 680 B
   Component: RNS-MID       H11 1300 
   Revision: AB001001    Serial number: VWZ6Z7H9307101
   Coding: 060004400400000200
   Shop #: WSC 00479 211 72823
   ASAM Dataset: ------------------------- ------
   VCID: 2E53CB2E79557768830

6 Faults Found:
03138 - Input AUX IN
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 2
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:43:10

00857 - CD Changer Unit (R41)
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 5
                    Fault Frequency: 254
                    Reset counter: 60
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:40:14

00856 - Radio Antenna
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 217
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:40:24

00873 - Bass Speaker Rear Right (R17)
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 115
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:42:16

00872 - Bass Speaker Rear Left (R15)
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 115
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:42:16

02873 - Control Module for Back-Up Camera (J772)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 5
                    Fault Frequency: 26
                    Reset counter: 99
                    Mileage: 85920 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:21:43


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN3.lbl
   Part No SW: 1K0 959 701 M    HW: 1K0 959 701 M
   Component: Tuer-SG         005 0973 
   Coding: 0000180
   Shop #: WSC 01392 785 00200
   VCID: 387FED764B11B9D8D9C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K1 909 144 L
   Component: EPS_ZFLS Kl.069 H07 1806 
   Shop #: WSC 00000 028 00001
   VCID: 3467D94657795DB8F54

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
   Component:    KSG PQ35 G2  020 0203 
   Revision: 00020000    Serial number: 00000000000000
   Coding: 809002005103087F2D04840560084F03E0FC00
   Shop #: WSC 00000 785 00200
   VCID: 8305CA9AC257AA00BCE

   Component:   Sounder n.mounted     

   Component:       NGS n.mounted     

   Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN3.lbl
   Part No SW: 1K0 959 702 M    HW: 1K0 959 702 M
   Component: Tuer-SG         005 0973 
   Coding: 0000180
   Shop #: WSC 01392 785 00200
   VCID: 3979E872701BA0D0262

No fault code found.

-------------------------------------------------------------------------------
Address 55: Xenon Range        Labels: 5M0-907-357-V2.lbl
   Part No SW: 5M0 907 357 C    HW: 5M0 907 357 C
   Component: AFS-Steuergeraet    0148 
   Revision: 00H04000    Serial number:               
   Coding: 8388607
   Shop #: WSC 00000 000 00000
   VCID: 3467D94657795DB8F54

   Subsystem 1 - Part No: 4F0 941 329 C
   Component: AFS-Lst.-Modul l    0010 
   Coding: 00000018

   Subsystem 2 - Part No: ID-R fehlt 
   Component: AFS-Lst.-Modul r    .... 
   Coding: 00000255

5 Faults Found:
01042 - Control Module; Not Coded
            000 -  -  - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02656 - Power Output Stage for Left Headlight (J667); Not Coded
            000 -  -  - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02657 - Power Output Stage for Right Headlight (J668); Not Coded
            000 -  -  - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

01539 - Headlights Not Adjusted
            005 - No or Incorrect Basic Setting / Adaptation - MIL ON
             Freeze Frame:
                    Fault Status: 11100101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 0
                    Time Indication: 0

             Freeze Frame:
                        Invalid
                        Invalid
                        Invalid

02234 - Right Headlight Power Output Stage (J668)
            004 - No Signal/Communication - MIL ON
             Freeze Frame:
                    Fault Status: 11100100
                    Fault Priority: 6
                    Fault Frequency: 4
                    Reset counter: 1
                    Time Indication: 0

             Freeze Frame:
                    Voltage: 11.64 V
                    Speed: 0.0 km/h
                        ABS 1


-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 1T0 035 680 C    HW: 1T0 035 680 B
   Component: RNS-MID       H11 1300 
   Revision: AB001001    Serial number: VWZ6Z7H9307101
   Coding: 060004400400000200
   Shop #: WSC 00479 211 72823
   ASAM Dataset: ------------------------- ------
   VCID: 2E53CB2E79557768830

6 Faults Found:
03138 - Input AUX IN
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 3
                    Reset counter: 60
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:43:10

00857 - CD Changer Unit (R41)
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 5
                    Fault Frequency: 254
                    Reset counter: 60
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:40:14

00856 - Radio Antenna
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 217
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:40:24

00873 - Bass Speaker Rear Right (R17)
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 115
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:42:16

00872 - Bass Speaker Rear Left (R15)
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 5
                    Fault Frequency: 115
                    Reset counter: 100
                    Mileage: 85488 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 21:42:16

02873 - Control Module for Back-Up Camera (J772)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 5
                    Fault Frequency: 26
                    Reset counter: 99
                    Mileage: 85920 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:21:43


-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.lbl
   Part No SW: 1K0 959 703 K    HW: 1K0 959 703 K
   Component: Tuer-SG         005 0914 
   Coding: 0000144
   Shop #: WSC 01392 785 1012552
   VCID: 387FED764B11B9D8D9C

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.lbl
   Part No SW: 1K0 959 704 K    HW: 1K0 959 704 K
   Component: Tuer-SG         005 0914 
   Coding: 0000144
   Shop #: WSC 01392 785 1012552
   VCID: 3979E872701BA0D0262

1 Fault Found:
00931 - Locking Module for Central Locking; Rear Right (F223)
            008 - Implausible Signal - Intermittent

End   ---------------------------------------------------------------------

Offline marko

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Re: Bi-Xenon golf plus retrofit
« Reply #1 on: January 28, 2013, 05:55:51 pm »
you need to code the gateway properly to start with...
 :wink:
2007 TR gt170...heated leather,underseat drawers,auto-levelling bi-xenons,puddle leds,chrome switches,footwell lights f+r,cruise control and ed30 rear lamps,LED interior....carbon highline clocks,ed30 front spoiler,RNS 510 P+MDI,mk6 gti gearknob,TPMS done,complete r32 trim kit+ MFSW,r32 f+r brakes,RLS fitted.headlamp washers,folding mirrors and boot pop,mk6 RVC,19"Helios,AP coilies,valeo LEDs  ...dpf delete and remap to finish off

Offline doylebros

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Re: Bi-Xenon golf plus retrofit
« Reply #2 on: January 28, 2013, 06:25:27 pm »

Offline vrod

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Re: Bi-Xenon golf plus retrofit
« Reply #3 on: January 28, 2013, 07:30:38 pm »
Thanks for your replies! I will look at the link! I have coded the gateway installation list to include 55 Xenon range and the Central box to include Bi-Xenon. Anything else that i need?

The golf plus doesnt have a ekstra halogen H7 bulb as the normal golf 5 has :)

Offline vrod

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Re: Bi-Xenon golf plus retrofit
« Reply #4 on: January 28, 2013, 08:42:43 pm »
Ok, i have been digging deep into elsawin to find some wiring flow diagrams... It looks like that this has to be installed in the SC15 fuse according to elsawin. Theres nothing mentioned about a SC13 fuse which i could actually understand, cause the SC13 fuse is actually used for "Heated water nozzles" according to my car manual... Could this have any impact on this problem? :)

EDIT: I forgot to add that my car manual says that the SC15 fuse goes to the "headlight levelling system".
« Last Edit: January 28, 2013, 08:45:55 pm by vrod »