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Author Topic: JonnyC's Audi S3 Project..  (Read 179100 times)

Offline KRL

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Re: JonnyC's Audi S3 Project..
« Reply #360 on: September 08, 2009, 10:26:46 pm »
Big respect Jonny, I enjoy following your build threads  :happy2:

Offline jonnyc

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Re: JonnyC's Audi S3 Project..
« Reply #361 on: September 09, 2009, 07:08:43 pm »
Big respect Jonny, I enjoy following your build threads  :happy2:

Cheers mate..  :happy2:

Update..

Took a trip over to the garage today to see the car and its all looking good..

Screamer pipe tag is now bolted up, looks really nice and solid but should be very quick to remove if required..



Just another pic of the exhaust, There has been some adjustments made to the cat back section of the exhaust so that it sits nice and high in the tunnel, im planning on running the car pretty low so I don’t want to be having issues with ground clearance.. Also you can see a good portion of the exhaust has been wrapped.. It all helps!



Really happy with the fabrication work that ACR have done on this build!

Hers a nice pic of the turbo complete with the boost pipe bend, intake pipe and all of the lines and heat proofing fitted.. Big old thing!!



Then it was time to mock up the lower boost pipe. The pipe provided in the kit was nothing like what we needed, with the S3 having so little room in that area because of the 4WD system Andy has had to fabricate it from scratch basically..



There will be a support bracket made up for the lower pipe to support it from the stock location off the side of the sump and all of the pipes will be swaged and powdercoated before fitting..

Also the brakes, they need fitting.. Heres some nice pics of the kit..





It’s the same kit that I ran on my ED30, there fantastic brakes and way above the level of the competition, nothing else would have been up to the job in my eyes..

Its very important to me that every area is looked at. There is still a huge amount of things that I want to do to the car but this first spec that the car will be running is pretty comprehensive and will mean that its all within limits..

After looking again at the car, I have decided that the wheels are going to be treated to a new finish. Im going with a textured matt black powdercoat, should be a little different to the normal black wheel which is what im after as the white / black look is so played out now.. Oh well, it’ll do for now until I get the wheels that im really after..

The red was fun for one weekend on the Golf at GTI International but not the look that im after with the S3..

Heres an example of the finish that the wheels will have..



Not a highly textured finish like some, I was after something a lot more subtle..

So really there’s not much left to do now! The boost pipe will be done and on to stay tomorrow and then it’s a case of pluming in the N75, spanner checking the whole car then it should be ready for its first start!

Unfortunately im away over the weekend but come Monday im hoping that ill be able to get some first ‘running in’ impressions of the car!
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Ryan_Evo

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Re: JonnyC's Audi S3 Project..
« Reply #362 on: September 09, 2009, 07:15:24 pm »
Coming together nicely . Do n75's work well with external gates?

Offline jonnyc

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Re: JonnyC's Audi S3 Project..
« Reply #363 on: September 09, 2009, 07:17:41 pm »
Coming together nicely . Do n75's work well with external gates?

Yeah, great control.. Over about 1.8 bar it would be better to go to a manual controller but thats down the line at the mo.. 1.8 will be enough to play with at the moment I think..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Ryan_Evo

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Re: JonnyC's Audi S3 Project..
« Reply #364 on: September 09, 2009, 07:32:01 pm »
Should be good fun, not going to tell you how to suck eggs but keep a eye on fuel pressure and i'm sure you will run out of injector well before 1.8bar.
Remind me what is your intercooler set-up?

Offline joesgti

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Re: JonnyC's Audi S3 Project..
« Reply #365 on: September 09, 2009, 07:34:18 pm »
speachless!!  :surprised:

Make sure you let us know when its going to the POD, il happly go against you!! LMAO  :grin: :laugh:

How much will this have cost all in? understand if you dont want to say  :smiley:


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Offline jonnyc

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Re: JonnyC's Audi S3 Project..
« Reply #366 on: September 09, 2009, 07:37:50 pm »
Should be good fun, not going to tell you how to suck eggs but keep a eye on fuel pressure and i'm sure you will run out of injector well before 1.8bar.
Remind me what is your intercooler set-up?

Building up to 1.8 bar will be an incremental process throughout the day when were mapping the car.. Were going to creep up on it and aim for a nice power and torque curve rather than flat out peak figures. Thats good for making numbers but as you know not the fastest way..

Its a THS bar and plate cooler.. Plenty of pics of it through the build  :smiley: Really nice piece of kit!

speachless!!  :surprised:

Make sure you let us know when its going to the POD, il happly go against you!! LMAO  :grin: :laugh:

How much will this have cost all in? understand if you dont want to say  :smiley:

Ha, up for that yeah  :happy2:

Hmmm.. Well, its a bit of a tough one as I already had a lot of bits from the ED30 that have been transfered over. If you were to have a boggo standard S3 and built it to the exact copy of my car with new parts then its going to be the best part of £20k give or take..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline joesgti

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Re: JonnyC's Audi S3 Project..
« Reply #367 on: September 09, 2009, 07:55:01 pm »
that doesnt sound too bad! so get a second hand S3 for 20k, then 20k of mods and you have a lambo killer for 40k,  :love:

best start saving!!   :party: :driver:


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Offline Ryan_Evo

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Re: JonnyC's Audi S3 Project..
« Reply #368 on: September 09, 2009, 08:13:37 pm »
Is it being mapped on the rollers or on the road? Still using a rescaled maf?

Offline jonnyc

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Re: JonnyC's Audi S3 Project..
« Reply #369 on: September 09, 2009, 09:03:26 pm »
Is it being mapped on the rollers or on the road? Still using a rescaled maf?

On the road, you never get the correct loadings on the Rollers.. How do you me rescaled MAF? Its running the stock 70mm MAF housing..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Ryan_Evo

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Re: JonnyC's Audi S3 Project..
« Reply #370 on: September 09, 2009, 09:14:34 pm »
The maf will have a certain limit of load/airflow normally on a 0-5v sensor when it reaches the upper limit it saturates the sensor. Revo will rescale it so that it has a higher load/air flow capacity ,i guess all part of there BT software.
Road mapping  :happy2:

Offline jonnyc

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Re: JonnyC's Audi S3 Project..
« Reply #371 on: September 09, 2009, 09:30:03 pm »
The maf will have a certain limit of load/airflow normally on a 0-5v sensor when it reaches the upper limit it saturates the sensor. Revo will rescale it so that it has a higher load/air flow capacity ,i guess all part of there BT software.
Road mapping  :happy2:

Oh sorry, yeah.. I thought you meant running a larger than standard MAF housing and re calibrating the MAF etc..
 :happy2:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline NEWEY

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Re: JonnyC's Audi S3 Project..
« Reply #372 on: September 09, 2009, 10:35:40 pm »
wow this really is an impressive build. its a real credit to you. i bet your getting really excited for the first drive :rolleye:

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Offline T88OMM

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Re: JonnyC's Audi S3 Project..
« Reply #373 on: September 10, 2009, 02:18:46 pm »
Simple awesome Jonny! I cant wait to see it all finished!  :happy2: :pomppomp:
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Offline Poppa Dom

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Re: JonnyC's Audi S3 Project..
« Reply #374 on: September 10, 2009, 10:27:17 pm »
Hi Jonny, quick question for you. Are you going to be using the windows interface with your WOT-BOX to make adjustments?



All the best for Silverstone this weekend Jonny!
« Last Edit: September 11, 2009, 09:37:50 pm by DomT »