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Author Topic: Jonnyc's MK5 ED30 Build Thread..  (Read 517828 times)

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1260 on: December 18, 2009, 01:49:35 pm »
yeah good idea re making 2 versions...cos i'm not sure how road legal it is with a dump tube coming out of the bonnet lol.

err will it collect water should u drive it in the rain (if its gonna be pointing straight up into the heavens??)

then again it'll be soo hot that it'll vapourise anything....haha i can see it now, your ED30 will look like a steam engine  :signLOL:

(only messing...comparing ur car to a R5GTT and now a steam engine lol)



Haha.. The pipe will be made such that the lowest point is in the tube, and not the wastegate, then a 1.5mm drain hole for water at the bottom, aimed such that any excess exhaust gas would fire down into the floor anyways.. Not that a 1.5mm hole will really expel much gas when there is a 38mm hole about 6 inches away..

Yeah, not really sure on legality, but in theory its not an exhaust as its not open all the time, plus if it got questioned I could just ask the 'officer' to feel for any exhaust gas exiting when the car is running.. Nope, its all coming out the back.. Sure that would do the trick.. Ill just say its a snorkel for the engine incase I want to drive through a deep puddle  :grin:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline chungster

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1261 on: December 18, 2009, 01:53:15 pm »
PMSL at snorkel excuse...

 :grin:

Offline john_o

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1262 on: December 18, 2009, 01:56:04 pm »
does this mean you could fit the 'flat plate on a hinge' from lorries to it, thats flips open on dump  :signLOL:
Red ED35 5dr DSG
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BLOG | BUILD

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1263 on: December 18, 2009, 01:58:16 pm »
PMSL at snorkel excuse...

 :grin:

I got stopped with the dump tube on the S3 just before it went.. They only heard it, but didn't see, presumed it was my car.. How dare they!  :grin: They let me off coz they agreed it couldn't have been my car based on how it sounded when revving, it must have been a bike lol.. Phew!

does this mean you could fit the 'flat plate on a hinge' from lorries to it, thats flips open on dump  :signLOL:

Erm no!! lol.. Ok R5GTT.. Steam engine.. And now a bloody lorry!! haha..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline chungster

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1264 on: December 18, 2009, 02:05:39 pm »
PMSL at snorkel excuse...

 :grin:

I got stopped with the dump tube on the S3 just before it went.. They only heard it, but didn't see, presumed it was my car.. How dare they!  :grin: They let me off coz they agreed it couldn't have been my car based on how it sounded when revving, it must have been a bike lol.. Phew!

does this mean you could fit the 'flat plate on a hinge' from lorries to it, thats flips open on dump  :signLOL:

Erm no!! lol.. Ok R5GTT.. Steam engine.. And now a bloody lorry!! haha..

haha this ED30....is gonna go down in history! Get it feature in MaxP mate?  :happy2:  :grin:

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1265 on: December 18, 2009, 02:08:35 pm »
haha this ED30....is gonna go down in history! Get it feature in MaxP mate?  :happy2:  :grin:

I have 4 features lined up for the new year, 2 of which are covers  :smiley: None of them are Max Power though, sorry to disappoint lol..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline chungster

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1266 on: December 18, 2009, 02:11:18 pm »
ok let me think...

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Performance VW
(trying to think what other mod mags are out there cos i ain't bought one for ages!)

Offline MAT ED30

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1267 on: December 18, 2009, 02:20:00 pm »
performance vw and golf+

Mods yes but way too many to stick in this little box

Offline prepree

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1268 on: December 18, 2009, 02:27:03 pm »
Razzle as this car is PORN :congrats:

Offline animal

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1269 on: December 18, 2009, 02:43:46 pm »
Readers Drives...?

...I'll get my coat  :ashamed:
Only 250.1bhp - but with that noise, who cares?

Mile-muncher ordered: MkVI 1.6 TDi BlueMotion Match DSG with leather, winter pack, luxury pack, fogs, climate control, Dynaudio pack, RCD510 with DAB & MDI, flat tyre indicator

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1270 on: December 18, 2009, 02:56:57 pm »
Readers Drives...?

...I'll get my coat  :ashamed:

Lol.. Made me laugh  :grin:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1271 on: December 18, 2009, 07:30:03 pm »
Update..

So got quite a bit more done today!!

Tial v-band clamp arrived for the exhaust housing to manifold connection..



Also the OEM RS4 injectors and fitting kit..




So the inlet manifold comes off for the injector fitting, quite a fiddly job! New injectors now in the head, just need to re fit the inlet manifold..




Other little bits such as gaskets for oil and water lines, exhaust gasket etc arrived so we could get the turbo built up with all of the fittings and lines and hang the manifold to stay with the new gasket etc..



So then the turbo was clamped up to stay. The cold side clocked round again a little for the boost pipe to be made up.. All the lines were left disconnected at the moment so there is room for the boost pipe to be fabricated up..





The difference working on this car compared to the S3 is crazy.. Seems like there is acres of room on the Golf! Suppose there is with the lack of 4WD system etc..

Don't think there will be a huge amount of fabrication required to make the downpipe work, just a little adjustment here and there, and the lower boost pipe should again be pretty good, with there being so much room we can take a much more direct path to the intercooler compared to when we did the S3..

So just a few bit of fabrication left to do, downpipe / boost pipe and re fit the inlet manifold..

Then things like plumbing up the N75 and water lines in the engine bay, these are being routed differently for a much neater finish, should look really good!!

So yeah, coming on really well.. Only problem is this is what it looks like outside at the moment!!



Hmm..
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Janner_Sy

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1272 on: December 18, 2009, 08:03:20 pm »
you see joony the S3 would have worked there










maybe, lol

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1273 on: December 18, 2009, 09:57:25 pm »
you see joony the S3 would have worked there

maybe, lol

Ha, guess so.. We'll im just hoping that it clears for next week otherwise that is going to be pretty annoying!!  :sad1:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Ryan_Evo

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1274 on: December 18, 2009, 10:08:42 pm »
Is it running the hta compresor wheel?