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Author Topic: Jonnyc's MK5 ED30 Build Thread..  (Read 517242 times)

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1560 on: January 28, 2010, 08:57:41 pm »
still sticking with exiting the bonnet yeah?



No going back now  :grin:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Phil Mcavity

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1561 on: January 28, 2010, 09:09:30 pm »
still sticking with exiting the bonnet yeah?





^^ Is that NeilM with his dremel again :laugh:

Offline john_o

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1562 on: January 28, 2010, 09:53:22 pm »
very nice  :happy2: thatll be fun seeing it going down the pod on each change  :evilgrin:
Red ED35 5dr DSG
DEFI boost guage / RTech Stg1 Engine/DSG / PPMk7 front brakes
BLOG | BUILD

Offline KRL

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1563 on: January 28, 2010, 10:23:05 pm »
 :signLOL:

Looks cool.  So what what exactly will this do and what benefits will it bring?

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1564 on: January 28, 2010, 10:40:23 pm »
:signLOL:

Looks cool.  So what what exactly will this do and what benefits will it bring?

1. Make me laugh..

2. See above  :smiley:

 :pomppomp:
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline Hurdy

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1565 on: January 28, 2010, 11:32:53 pm »
:signLOL:

Looks cool.  So what what exactly will this do and what benefits will it bring?

1. Make me laugh..

2. See above  :smiley:

 :pomppomp:



I can't fault that ethos :laugh:
Golf R gone.

Offline jonnyc

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1566 on: February 02, 2010, 08:00:54 pm »
Update.. (Bit of a big one this time round)

Ok so some more bits sorted now.. The car is really starting to get there now!!

MAF / MAP / Coil packs were all replaced in the attempt to track down an issue which I had been struggling with where at high revs the car is backing off.. Almost like loosing spark etc..

Turns out the car has been fitted with the wrong coil packs from the factory all along.. The coil packs as fitted to the car were infact for a non turbo motor, its surprising its ever ran right to be honest!! And pretty bad quality control that it slipped through at the factory..

Anyways, with the proper coils in, the car is now running much better!! Pheww..

Now for the fun stuff anyways!!!

All of the following pretty much was to run the bonnet exit dump tube, quite a lot of work, but well worth it, the sound is simply incredible and at night it all gets very colourful! haha..

So first of all I needed my new intake, as the dump tube will exit where a standard aftermarket intake would be placed the only option was to run the filter on the RHS of the engine bay behind the headlight..

Mocked up before being welded up..





Test fit after being welded, DV recirc bung etc..



Because the filter sits over the RHS of the engine bay I needed to have the catch can re positioned..



Intake back off the car, rubbed down then primed for paint..



And then pained satin black with heat protection added for the bend close to the manifold..



Now for the dump tube!! The old bottom exit dump was dropped off and the two Andys set off fabricating the new tube..

"The purple pedestrian pleaser"



Andy doing what he does best! ha..



And the mocked up dump tube..



First test fit on the car.. (You can also see the intake pre paint here)



While everything was off I wrapped a couple of hoses etc which run close to the manifold to prevent any issue with over heating.. (Also an excuse for some more pics of the manifold)




Next Andy needed to work on the bonnet to get the hole for the dump to exit from.. (as you can imagine not the easiest of jobs doing this to a £1k bonnet lol)



After a little bit of work!



Once that was done then the dump tube was cut to size.. It now sits just 5mm above the top of the bonnet, perfect!



The dump tube then came off the car to be finished off.. Wrapped in super high temp exhaust wrap and the tip painted satin black for the stealth look!



And then the intake and dump tube on the car for the final fitting, getting everything lined up and looking good!!




Im really pleased with the end result.. The finish is fantastic, and the dump tube out the bonnet is just crazy!!

At night you can see a 6" constant flame exiting the tip when under full load at high revs, then on the gear change a huge burst about a foot long of flame.. Just crazy! I love it!!

Amazing work once again by the guys at ACR..!!
APR Stage III TT-RS - 11.37 1/4 mile - 2.82 0-60 MPH

Build thread http://www.vagoc.co.uk/vb/showthread.php?t=3128

Offline MAT ED30

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1567 on: February 02, 2010, 08:08:05 pm »
 :signLOL: Thats funny as fook  :evilgrin: maybe try and fire stuff out of the tube  :signLOL:
« Last Edit: February 02, 2010, 08:12:12 pm by MAT ED30 »

Mods yes but way too many to stick in this little box

Offline vRS Carl

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1568 on: February 02, 2010, 08:11:07 pm »
Now that would be funny to see a coppers face as you scream past with a foot long flame out the bonnet.

Would be a good excuse for speeding " Sorry officer i was trying to put out the fire" :evilgrin:

Carl :happy2:

Offline T88OMM

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1569 on: February 02, 2010, 08:15:50 pm »
 :grin: :grin: :grin: :grin: :grin: :grin: :grin: :grin: Just................ :grin: :grin: :grin: :grin: :grin: :grin:
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Offline Oli

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1570 on: February 02, 2010, 08:19:16 pm »
Looking great Jonny.  

Just one question, what if it rains - whats to prevent water going down the tube, and what potential damage could it do - None I presume or it would be wearing a hat!?!
« Last Edit: February 02, 2010, 08:30:07 pm by Oli »
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Offline snapey

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1571 on: February 02, 2010, 08:21:10 pm »
Tonights mission is to get videos  :signLOL:

Once again dude I take my hat off to you.
If you have to ask why, you'll never understand.

Offline QD MBE

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1572 on: February 02, 2010, 08:27:40 pm »
Puffing Billy!
 :grin: :grin:

Offline chungster

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1573 on: February 02, 2010, 08:36:14 pm »
Tonights mission is to get videos  :signLOL:


i absolutely second that!

Lets see some flametube action  :jumping:

Offline liver

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Re: Jonnyc's MK5 ED30 Build Thread..
« Reply #1574 on: February 02, 2010, 09:16:36 pm »
quality once again

your work and ideas are top notch

fair play