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Author Topic: Made my own turbo outlet...  (Read 2373 times)

Offline ROH ECHT

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Made my own turbo outlet...
« on: June 29, 2013, 07:29:40 am »
I decided today to make my own turbo outlet by modifying the oem 2.0t fsi outlet...I cut the oem alloy tube down below the pinch on it. Added to it a straight 60mm Dia. coupling tube w/length of 40mm. Then, from a 60mm U/180deg. alloy pipe you'll need to cut the portion needed, which wasn't much, go up from one end a few inches to the 1st cut. Then up from there 4 or so inches, but I'd recommend you mark it as needed to fit the turbo outlet coupling hose and cut it after you are certain of the location of cuts one and two. I actually found a small length of what I needed in a muffler shop scrap bin and the cost was free ;p 

Neuspeed, or some one, should hire me...now that I finished up with my MET program, right? ;p

This is what you'd want if buying the section...


This is how mine turned out...
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K04 PLAY...K04 turbo/S3 INJ. & FMIC/FORGE FMTC, TB hose, & WG actuator/GIAC's H.O. K04 & DSG TUNES/AWE DV/NEUSPEED P-FLO,TURBO OUTLET & TB pipe/AUTOTECH hpfp/BSH Eng.&Trans Mounts/H&R ARB's/Whiteline Performance springs & W.A.L.K./ECS stage-3 BBK/BILSTEIN B8's...ZOOM'DIS...GIAC K04 tune-2007 Volkswagen GTI: 12.823 @ 112.050 MPH__Voting for my Dragtimes link: http://www.dragtimes.com/Volkswagen-GTI-Timeslip-25700.html?r=1

Offline vRSAlex

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Re: Made my own turbo outlet...
« Reply #1 on: June 30, 2013, 08:07:55 am »
Looks good. Get shot of the nasty t bolt clamps for some decent JCS high grips though. T bolt clamps leak boost all day long as they don't spread even load.
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Offline ROH ECHT

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Re: Made my own turbo outlet...
« Reply #2 on: July 18, 2013, 08:54:13 am »
Made a minor change today...it didn't hurt...but boost kicked up another notch both in pressure and quickness to build ;p

THIS...



TO THIS...

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K04 PLAY...K04 turbo/S3 INJ. & FMIC/FORGE FMTC, TB hose, & WG actuator/GIAC's H.O. K04 & DSG TUNES/AWE DV/NEUSPEED P-FLO,TURBO OUTLET & TB pipe/AUTOTECH hpfp/BSH Eng.&Trans Mounts/H&R ARB's/Whiteline Performance springs & W.A.L.K./ECS stage-3 BBK/BILSTEIN B8's...ZOOM'DIS...GIAC K04 tune-2007 Volkswagen GTI: 12.823 @ 112.050 MPH__Voting for my Dragtimes link: http://www.dragtimes.com/Volkswagen-GTI-Timeslip-25700.html?r=1

Offline E30Dom

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Re: Made my own turbo outlet...
« Reply #3 on: July 18, 2013, 09:10:34 am »
So how does it look standard and what would you need to achieve the latest incarnation?
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Offline ROH ECHT

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Re: Made my own turbo outlet...
« Reply #4 on: July 19, 2013, 05:40:54 pm »
I found this 60mm hose and cut both ends just to simplify and eliminate a couple of extra connections

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K04 PLAY...K04 turbo/S3 INJ. & FMIC/FORGE FMTC, TB hose, & WG actuator/GIAC's H.O. K04 & DSG TUNES/AWE DV/NEUSPEED P-FLO,TURBO OUTLET & TB pipe/AUTOTECH hpfp/BSH Eng.&Trans Mounts/H&R ARB's/Whiteline Performance springs & W.A.L.K./ECS stage-3 BBK/BILSTEIN B8's...ZOOM'DIS...GIAC K04 tune-2007 Volkswagen GTI: 12.823 @ 112.050 MPH__Voting for my Dragtimes link: http://www.dragtimes.com/Volkswagen-GTI-Timeslip-25700.html?r=1

Offline Dan648v

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Re: Made my own turbo outlet...
« Reply #5 on: July 19, 2013, 06:15:40 pm »
Defo more pics needed
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Offline E30Dom

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Re: Made my own turbo outlet...
« Reply #6 on: July 19, 2013, 07:31:54 pm »
Defo more pics! And what size is the turbos outlet!?
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Offline ROH ECHT

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Re: Made my own turbo outlet...
« Reply #7 on: July 20, 2013, 09:55:30 pm »
More pics of what? Above, it is installed...

The outlet adapter is from AWE tuning, and I can't find the diameter of it...yet ;p
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K04 PLAY...K04 turbo/S3 INJ. & FMIC/FORGE FMTC, TB hose, & WG actuator/GIAC's H.O. K04 & DSG TUNES/AWE DV/NEUSPEED P-FLO,TURBO OUTLET & TB pipe/AUTOTECH hpfp/BSH Eng.&Trans Mounts/H&R ARB's/Whiteline Performance springs & W.A.L.K./ECS stage-3 BBK/BILSTEIN B8's...ZOOM'DIS...GIAC K04 tune-2007 Volkswagen GTI: 12.823 @ 112.050 MPH__Voting for my Dragtimes link: http://www.dragtimes.com/Volkswagen-GTI-Timeslip-25700.html?r=1

Offline E30Dom

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Re: Made my own turbo outlet...
« Reply #8 on: July 22, 2013, 01:55:34 pm »
Any pictures of what the adaptor looks like, is it just this adaptor, pipe and modifying old discharge pipe to get to this?
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Offline danishmkvgti

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Re: Made my own turbo outlet...
« Reply #9 on: July 22, 2013, 03:49:03 pm »
All i can say is it's a nice try. IF you are low or tracking the car keep the oem parts in the car as the driveshaft will hit and make a boost leak. trust me i went to the ring with a similar setup and we tried to patch it up with different setups 14 times in 2 days.  :grin:
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Offline lee_vrs

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Re: Made my own turbo outlet...
« Reply #10 on: July 22, 2013, 09:20:31 pm »
Nice mod
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