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Author Topic: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.  (Read 3855 times)

Offline dandav1985

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Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« on: September 07, 2014, 01:59:49 pm »
Hello People,

 My mates 2.0 tdi golf had the EGR flapper/throttle valve fault about 3 weeks ago it was stuck open so the car ran OK. Yesterday we found a new one and fitted still no joy......:(
The air con does not work either and for some reason the front wipers have decided not to work either. Ive checked all the fuses under the bonnet and on the drivers side dash all ok.

Heres a scan from VCDS.

Sunday,07,September,2014,13:32:29:13746
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: 12.12.3.0 (x64)
Data version: 20140822


VIN: WVWZZZ1KZ6B131666   License Plate: JOHNS BEAST
Mileage: 121010km-75192mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K (1K0)
Scan: 01 03 08 09 15 16 17 19 25 42 44 46 52 56 62 72 7D

VIN: WVWZZZ1KZ6B131666   Mileage: 121010km/75192miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
7D-Aux. Heat -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKD.lbl
   Part No SW: 03G 906 016 FM    HW: 028 101 190 3
   Component: R4 2,0L EDC G000SG  7287 
   Revision: 12345678    Serial number: VWZ7Z0F3373162
   Coding: 0000072
   Shop #: WSC 01286 386 08256
   VCID: 73E3B8A512809A8696F-8026

3 Faults Found:
19558 - Motor for Intake Manifold Flap (V157)
            P3102 - 000 - No Signal
             Freeze Frame:
                    RPM: 798 /min
                    Torque: 24.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.21 V
                    Bin. Bits: 00101100
                    Torque: 160.0 Nm
                    Torque: 0.0 Nm

19557 - Motor for Intake Manifold Flap (V157)
            P3101 - 000 - Open or Short to Ground
             Freeze Frame:
                    RPM: 798 /min
                    Torque: 22.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.21 V
                    Bin. Bits: 00101100
                    Torque: 158.0 Nm
                    Torque: 0.0 Nm

18104 - Powertrain Data Bus
            P1696 - 000 - Implausible Message from Steering Column Controller
             Freeze Frame:
                    RPM: 1386 /min
                    Torque: 0.0 Nm
                    Speed: 26.0 km/h
                    Load: 0.0 %
                    Voltage: 14.14 V
                    Bin. Bits: 11001111
                    Bin. Bits: 00000000
                    (no units): 1.0

Readiness: 0 0 1 1 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101 
   Revision: 00H11001   
   Coding: 0023170
   Shop #: WSC 00702 210 88526
   VCID: 73E3B8A512809A8696F-8026

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No: 1K0 907 044 BD
   Component: ClimatronicPQ35 090 0808 
   Shop #: WSC 00000 000 00000
   VCID: 6ADDA5C1454A5B4E259-803F

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3C0-937-049-23-H.lbl
   Part No SW: 3C0 937 049 E    HW: 3C0 937 049 E
   Component: Bordnetz-SG     H37 1002 
   Revision: 00H37000    Serial number: 00000003869661
   Coding: E5890F2700041819001400001400000000117F075C
   Shop #: WSC 12345 123 12345
   VCID: 2B5360C58A3082461EF-807E

   Subsystem 2 - Part No: 1K0 955 559 T  Labels: 1K0-955-559-AF.CLB
   Component: RegenLichtSens 011  1110 
   Coding: 00208933
   Shop #: WSC 12345 

   Subsystem 3 - Component: Fehler Lin-Slave 01

2 Faults Found:
02071 - Local Databus
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 17
                    Mileage: 121009 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 14.20 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

00153 - Windshield Wiper Motor;  Driver Side (V216)
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 17
                    Mileage: 121009 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 14.20 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 R    HW: 1K0 909 605 R
   Component: 38 AIRBAG VW8   018 2200 
   Revision: 02018000    Serial number: 0038MD07T2XV 
   Coding: 0013112
   Shop #: WSC 00046 412 16384
   VCID: 3B7350857A5012C68EF-806E

   Subsystem 1 - Serial number: 6332MSME0D5C395BT

   Subsystem 2 - Serial number: 6342MSME0E1D1F7E.

   Subsystem 3 - Serial number: 6352QSME09743A43H

   Subsystem 4 - Serial number: 6362QSME09774417H

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AF    HW: 1K0 953 549 AF
   Component: Lenksäulenmodul 034 0070 
   Coding: 0000042
   Shop #: WSC 00046 412 1122304
   VCID: 76E581B101F28FAEB11-8023

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No: 1K0 920 962 G
   Component: KOMBIINSTRUMENT VDD 4312 
   Coding: 0003403
   Shop #: WSC 00369 067 57207
   VCID: 2F6B74D5BE28FE66327-807A

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 1K0-907-530-V1.clb
   Part No SW: 1K0 907 530 F    HW: 1K0 907 951
   Component: Gateway         H10 0120 
   Revision:   H10       Serial number: 280010612487E1
   Coding: 3D3F0B40070003
   Shop #: WSC 00046 412 121241
   VCID: 2A5D65C185CA9B4EE59-807F

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No: 1K0 920 962 G
   Component: IMMO            VDD 4312 
   Shop #: WSC 00000 000 00000
   VCID: 2F6B74D5BE28FE66327-807A

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
   Part No: 1K0 959 701 K
   Component: Tuer-SG         024 2312 
   Coding: 0000692
   Shop #: WSC 00046 412 303104
   VCID: 366541B14172CFAE711-8063

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K2 909 144 K
   Component: EPS_ZFLS Kl.5   D06 1701 
   Shop #: WSC 00000 000 00000
   VCID: 34617BB9570EDDBE4F5-8061

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1K0-959-433-MIN.clb
   Part No: 1K0 959 433 AK
   Component:    KSG              0401 
   Coding: 18D842487F2D8F0F485F069010CC
   Shop #: WSC 12345 123 12345
   VCID: 79FF8A8D30ECE0D6DC3-802C

   Subsystem 1 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H03 1301

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN2.lbl
   Part No: 1K0 959 702 K
   Component: Tuer-SG         024 2312 
   Coding: 0000692
   Shop #: WSC 00046 412 303104
   VCID: 377B4CB5467836A66A7-8062

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN2.lbl
   Part No: 1K0 959 703 F
   Component: Tuer-SG         021 2429 
   Coding: 0000144
   Shop #: WSC 00046 412 303104
   VCID: 336378A55200DA8656F-8066

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN2.lbl
   Part No: 1K0 959 704 F
   Component: Tuer-SG         021 2429 
   Coding: 0000144
   Shop #: WSC 00046 412 303104
   VCID: 34617BB9570EDDBE4F5-8061

No fault code found.

-------------------------------------------------------------------------------
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404 
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D576EDDB4248C7600B-8078

No fault code found.

End   ---------------------------------------------------------------------


Any help would be fantastic.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline Andy

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #1 on: September 07, 2014, 02:03:54 pm »
The wipers might  not work if the bonnet isn't shut properly or the switch  has gone on the bonnet latch.The air con might be the clutch on the pump not engaging
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Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #2 on: September 07, 2014, 02:08:40 pm »
Is there a way of bypassing the switch, The car con was working before the Flapper/Throttle body thing stopped working.

Dont think its the clutch on the aircon as the fans are not kicking in at all.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
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Offline vRSAlex

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #3 on: September 07, 2014, 02:26:51 pm »
Blown 10amp fuse in the fuse box next to the battery. The fuse also controls the fans.

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Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #4 on: September 07, 2014, 03:57:35 pm »
Hello,

 The ten amp fuse is fine, disconnected the battery and the window wipers now work weard lol.

Still no joy with the air con condeser fans or the intake/throttle/flapper valve thing lol.

 :sad1:

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #5 on: September 07, 2014, 07:47:06 pm »
Anyone have any more ideas?

Your help would be appreciated.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline skard

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #6 on: September 07, 2014, 08:26:01 pm »
Unsure on what testing you have done on the AC conpressor, but have a look at how I fixed mine recently

http://www.mk5golfgti.co.uk/forum/index.php/topic,87169.msg889435.html#msg889435
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Offline skard

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Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #7 on: September 07, 2014, 08:28:25 pm »
Was it a brand new, or used, IMF valve?
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Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #8 on: September 07, 2014, 08:30:42 pm »
Hello mate,

 Cheers for the reply, would this stop the condensor fans from spinning or operating correctly? Just seems funny how the ASV as it's called...:) is still not working and the fuse is fine. The part we used was a used part too, maybe that is faulty to? Think we're just going to buy a new one tomorrow.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline skard

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #9 on: September 07, 2014, 08:34:23 pm »
All that fix did was allow the clutch to mesh, otherwise it gave no faults. Have a look and see if the centre bolt is sticking out.

Aye the IMF/ASV is a very common part to pack in so could be another dud you got, ECP sell OEM Pierburg ones cheaper than TPS if buying new.
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Used to have Edition 30 - number 009 and a GT TDI 140.
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Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #10 on: September 07, 2014, 08:54:41 pm »
Hello mate,

 Cheers for the reply, dark side developments also sell them for £150, so I'm going to phone them and ecp tomorrow too, even though the fuse ok I really don't get why the aircon condensor fans are not working and not throwing any fault codes up.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline doylebros

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #11 on: September 07, 2014, 09:07:51 pm »
Quote from: vRSAlex on September 07, 2014, 02:26:51 pm
Blown 10amp fuse in the fuse box next to the battery. The fuse also controls the fans.



Look again as this will be the fault as Alex has pointed out - common just search the net.
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Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #12 on: September 07, 2014, 09:24:46 pm »
I've looked at the fuse mate, loads of times as I just can not get my head round why the fans are not working! I checked it with a multi meter and changed it just to make sure.

Cheers Dan
« Last Edit: September 07, 2014, 09:28:54 pm by dandav1985 »
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline dandav1985

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #13 on: September 08, 2014, 08:47:42 pm »
Hello,

 Brand new ASV fitted today still no joy, fuses all fine still the fans are not working nor is the ASV, any other pointers people.

Cheers Dan
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Sprint Blue Audi S3, 8P3 s-tronic, Panoramic Roof.
Stage 2 shark remap, Turbo back Miltek, CTS Turbo intake.....322bhp.
Auto lights, Auto wipers, Dimming-Anti Dazzle folding mirrors, Electric & heated seats, Bi-Xenons, Hill Assist, TPMS, Parking Ad, TV Head rest, RNS-E etc..................
Genuine VCDS (vag com) owner

Offline doylebros

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Re: Urgent Help wanted, no aircon window wipers or EGR flapper thing fault.
« Reply #14 on: September 08, 2014, 10:24:02 pm »
In the engine bay fuse box there's a selection of studded red wired connections (as you look on to the fuse box) - check those connections for corrosion or a blown fusible link (the location of the fuse is year of manufacture dependant)!
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