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Author Topic: Dans grey MK5 GTI. Prepping for VagTuner  (Read 291889 times)

dansmith180

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Re: Dans grey MK5 GTI hybrid k03 (for now)
« Reply #510 on: March 14, 2016, 08:28:39 pm »
Been after a lump for ages to work on over the next year. A project to build an engine up from the bare block. Keep me posted

Your going to stick it in an old Volvo aren't you?  :innocent:

There's an idea. Fully forged 500 Bhp TFSI Volvo 240 :-)

I would donate it nice and cheap to see something like that happen  :party:

dansmith180

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Re: Dans grey MK5 GTI hybrid k03 (for now)
« Reply #511 on: March 15, 2016, 06:40:32 pm »
Postman brought me a small parcel today  :jumpmove:







Still undecided on the exact plan for the engine, got a few weeks to save and work out the plan. Mines running fine as long as you don't boot the sh*t out of it  :rolleye:

Offline xjay1337

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #512 on: March 15, 2016, 08:58:08 pm »
Injectors out and refurb them, inlet valve clean, 155 bar FRV, sump off pick up replaced etc.
while it's out and easy to get to :D

Offline doylebros

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #513 on: March 15, 2016, 09:11:07 pm »
Injectors out and refurb them, inlet valve clean, 155 bar FRV, sump off pick up replaced etc.
while it's out and easy to get to :D

Who's the best for the injector refurb Xjay?

dansmith180

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #514 on: March 15, 2016, 09:12:20 pm »
Injectors out and refurb them, inlet valve clean, 155 bar FRV, sump off pick up replaced etc.
while it's out and easy to get to :D

Oh, good shout on the injectors and FRV, hadn't thought of those 2. Hopefully will get it all opened up fully checked over with new gaskets and cambelt etc.. But it comes down to budget in the end, gunna be a tight few months. But that way will have a mint engine which I can have full confidence in going mad on track and autobahn

Offline doylebros

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #515 on: March 15, 2016, 09:15:30 pm »
Well you couldn't miss doing the cam chain and tensioner since it's a really easy job when you've got the lump out.

dansmith180

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #516 on: March 15, 2016, 09:46:33 pm »
Well you couldn't miss doing the cam chain and tensioner since it's a really easy job when you've got the lump out.

Thats on the list although I don't think its such an issue with the newer engines

Offline doylebros

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #517 on: March 15, 2016, 09:50:41 pm »
Well you couldn't miss doing the cam chain and tensioner since it's a really easy job when you've got the lump out.

Thats on the list although I don't think its such an issue with the newer engines
If the pickup pipe is contaminated on inspection I would do the above cause it will rattle.

Offline th3_f15t

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #518 on: March 16, 2016, 12:29:14 pm »
Why not save and get lower compression, forged internals and a gas flowed head sorted? :party:

Moving over to Flickr, sorry for the broken picture links!

Offline d11ps

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #519 on: March 16, 2016, 04:45:39 pm »
My mates got a set of forged rods and pistons currently for sale...just to put it out there


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Offline Paradox1

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #520 on: March 16, 2016, 05:05:45 pm »
@dansmith180  you have to do it now lol

dansmith180

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #521 on: March 16, 2016, 07:20:38 pm »
Leave me alone guys  :rolleye: :signLOL:

If it was do-able then I would be all over it but I'm digging a hole for myself as it is tbh. A refurbished BWJ will run stage 2+ K04 all day (which is all I intend to do) so is plenty for my needs. All extra money will go on actually driving the damn thing when its done. Spa, Autobahn and Nurburgring are all calling my name  :party:

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Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #522 on: March 16, 2016, 07:39:28 pm »
Well....everything's doable...forged internals with a BBT K04 hybrid or TTE 420 would see your round faster and would suit those stoppers you've got at the front.. Not to give you any more ideas or to influence you at all..


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dansmith180

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #523 on: March 16, 2016, 07:50:12 pm »
Well....everything's doable...forged internals with a BBT K04 hybrid or TTE 420 would see your round faster and would suit those stoppers you've got at the front.. Not to give you any more ideas or to influence you at all..


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Haha, yeah I'd love that, but then its an LSD and suddenly I'm declaring bankrupt  :signLOL:

Have to accept that unfortunately unless I win some money in the next few months I won't be able to do that, turbo alone is £1600odd. I'll be more than happy with 350ish bhp, honeslty anything more and I'll just end up having my licence taken away for chasing Lambo's.

Offline th3_f15t

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Re: Dans grey MK5 GTI hybrid k03, BWJ has arrived.
« Reply #524 on: March 17, 2016, 12:17:22 pm »
To be honest, if you're using stock K04 set up then get some China special boost pipe work:

http://www.ebay.co.uk/itm/Turbo-Discharge-Pipe-Conversion-For-VW-R20-Golf-Scirocco-R-2006-AUDI-TTS-FSI-/261675948859?hash=item3ced1a1b3b:g:ZH4AAOSw~1FUWE1B

Some of the guys on VWROC are using this and report it's all fine. Will help free up some torque low down from the K04 which can be quite laggy before 2,500RPM.

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