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Author Topic: need a new intercooler  (Read 8883 times)

Offline Janner_Sy

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Re: need a new intercooler
« Reply #30 on: November 08, 2009, 04:10:07 pm »
music to my ears jon, music to my ears.   :jumpmove: :jumping:
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Offline jon-tfsi

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Re: need a new intercooler
« Reply #31 on: November 08, 2009, 04:19:32 pm »
Quote from: Blade on November 08, 2009, 03:05:55 pm
Twintercooler now on my k1 - butt dyno says its got a lot more shove low down and top end seems to be reached quicker.

Did you check to make sure Andy had left the offending screw out of the undertray mate?
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Offline RedRobin

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Re: need a new intercooler
« Reply #32 on: November 08, 2009, 04:22:21 pm »
^^^^

* Note to self: I must log off this forum and stop reading all about various mods and how good they are!
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Offline Blade

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Re: need a new intercooler
« Reply #33 on: November 08, 2009, 05:33:20 pm »
Quote from: jon-tfsi on November 08, 2009, 04:19:32 pm
Quote from: Blade on November 08, 2009, 03:05:55 pm
Twintercooler now on my k1 - butt dyno says its got a lot more shove low down and top end seems to be reached quicker.

Did you check to make sure Andy had left the offending screw out of the undertray mate?

He made a "special screw" to take the place of the original :happy2:
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Offline Janner_Sy

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Re: need a new intercooler
« Reply #34 on: November 10, 2009, 05:21:04 pm »
well i got a twintercooler off of jon-tfsi originally from Leon, good times. ......................................................................

we thought it would just be a case of making some brackets...bad times. it looks as if it wont be possible.

here is the leon twintercooler, see the brackets are top two corners.



here is the octavia one notice there are 2 holes in the bottom to mount the brackets into. Not sure if ill be able to fabricate anything to fit it.



any ideas

or just look into another IC

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Offline gazbutS3

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Re: need a new intercooler
« Reply #35 on: November 10, 2009, 05:23:27 pm »
you might be able to get a fabrication firm to weld you mounts onto the bottom?
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Offline Janner_Sy

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Re: need a new intercooler
« Reply #36 on: November 10, 2009, 05:26:42 pm »
what material are these, and is there a specific type of welder that would have to be used.
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Offline gazbutS3

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Re: need a new intercooler
« Reply #37 on: November 10, 2009, 05:31:42 pm »
they are made of aluminium alloy, its MIG or TIG welding but they need to be experienced at welding aluminium as its very easy to burn through
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Offline Tfsi_Mike

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Re: need a new intercooler
« Reply #38 on: November 10, 2009, 05:37:46 pm »

Id definately measure on the car the distance between the studs / mounts and thier position mate ant take your cooler
to the fabricators and swing em £30 quid or so  :wink:
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Offline Janner_Sy

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Re: need a new intercooler
« Reply #39 on: November 10, 2009, 05:58:59 pm »
ill have to pop in there tomorrow mike. apoke to matey today about using the workshop to fit, but they are mega busy this week.

Then after taking a closer look i noticed the bracket were tits up.

stand by for my scanned work of art for a possible solution.
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Offline Tfsi_Mike

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Re: need a new intercooler
« Reply #40 on: November 10, 2009, 05:59:55 pm »


Haha cant wait for the picasó
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Offline Janner_Sy

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Re: need a new intercooler
« Reply #41 on: November 10, 2009, 06:20:46 pm »


looking at the work of art i knocked up with my left hand and a blunt crayon, ive shown that in the bottom corner where there is  a threaded mounting hole missing. Some how i need to weld some sort of bracket onto there. So i thought what about if i welded a bolt in the same position, and then a bracket could go onto it, and a simple nylon washer to secure it.


Feesable or not
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Offline Tfsi_Mike

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Re: need a new intercooler
« Reply #42 on: November 10, 2009, 06:25:35 pm »

Would you have to fit the cooler, making sure all the pipes are connected and then mark up on the cooler where you need to weld the studs / brackets?  Just to make sure everythings going to be in the right place when mounted...

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Offline Janner_Sy

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Re: need a new intercooler
« Reply #43 on: November 10, 2009, 06:28:36 pm »
That wouldnt be a problem, but to be fair as long as the intercooler is centred in the fron it should be ok anyway
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Offline Tfsi_Mike

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Re: need a new intercooler
« Reply #44 on: November 10, 2009, 06:31:11 pm »

Hopefuy the Fabs can suggest something of knock something up  :smiley:
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