So after having those last parts fitted I had some problems with the car that I've been dealing with.
Had to replace the outer left CV boot that had a small cut. Unlucky since I was at the time 300 miles away from my mechanic that recently changed parts in that area... Got the kit from VW and booked for another local mechanic who replaced the boot.
Finally had time to solve a problem with the AC. Three or so months ago I noticed the low gas pressure error on VCDS. Since it wasn't that hot then I let it be. Well, when finally Summer temperatures came they weren't like last year. It's been really hot during whole weeks recently (38-42ºC) in the countryside.
First tried to recharge the AC system. It was completely empty... Passed the vacuum test and hold the correct pressure but then the compressor didn't want to kick in. Damn! Now I knew I had to replace the compressor.
The condenser had some stone damages but using the leak detector no leak was seen. To be on the safe side I decided to replace the condenser with the compressor.
Ordered the parts and talked with my friend who fitted the gadgets in my car. He's one of the few that I know that retrofitted the Climatronic to his mk5 Golf with manual AC.
Took the car to his house, we replaced the compressor and fitted the new condenser that for both our surprise it was silver!? I wasn't expecting that! The part number of my original condenser is 1K0820411Q, that unfortunately was discontinued by VW. The replacement part number is 1K0820411AH that can be silver or black when searching online (ECS Tuning sells it silver, for example). I decided to continue with the silver condenser since I needed the AC to work. I could always get a black condenser later...
Went to recharge the gas and the compressor didn't start again!
Due to lack of time I went back home and a week later I could see a low gas pressure again in the AC with VCDS. I still had a leak in the system...
Searched more online about the problem and decided to replace the gas pressure sensor and fit a new black condenser.
Got the parts and then went back to my friends house. He started troubleshooting the system and found that the control pressure valve of the new compressor was faulty.
That we weren't expecting too!
We also saw that the gas pressure sensor was leaking oil from the electric contacts so the leak must been from there (at least I hope so). Got it replaced with a new version and also replaced the compressor belt with a new one.
I decided to get a new valve since sending back the compressor for warranty would make me lose more time and money. Since we needed to take out the front of the car to fit the valve in the compressor I went back home by train. This was in a Saturday.
Fortunately in the next Monday I could order a new control valve from a specialized shop in AC and my friend got it in the next morning by delivery. He then got all the bits fitted back together, went to recharge the system and all worked well. So at the end of the day I went to his home and picked up the car.
I also asked him to fit a new DSG gear lever frame from a mk6 R that doesn't have the rubber touch that's easily damaged. Now it's like new!
Now some pictures of the work done:
New valve from Jintan (Japanese company) in the right:
Almost done:
Recharging the gas:
Yesterday I received a new pair of Philips X-treme Vision LED 360º W5W T10 6000K to replace a LED in the front dome that was blinking after being on for a while. These give a bit softer light and look great since they're white and not yellow (the SMD that is, not the light they give). Still need to see how they are at night.
http://www.ebay.co.uk/itm/112049938135I'll need to remove the SuperPro ball joints since my mechanic couldn't make them fit with my brake discs without rubbing on hard cornering. Since those are going out I've ordered new caliper adaptors that should be better than just the bolts:
https://www.epytec.de/3788/vw-golf-5-6-gti-a3-s3-8p-seat-leon-cayenne-zr18-bremssatteladapter-r32-bremssattel-vorderachseThat's it for now!