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Hello all, recently I've been battling a vacuum leak issue with my 2007 FSI model MK5 GTI. The engine code thrown up was the System Bank Too Lean that led me to suspect the PCV at first, but after replacing it and the rear breather (huge PITA) with the latest iteration parts I still hear a loud hissing noise when the engine runs, along with very poor idling and near stalling. There's also a heavy smell of unburnt fuel in the cabin, likely from the massive leak.

Was wondering what other common locations might be the cause of the leakage - don't have the equipment for a smoke test but worst case I could round up a couple smoker buddies and let them have a rip.

I've heard that the brake booster is a common suspect, but upon my initial inspection it seemed to be alright (but I'll check it again when the weather gets above -30). Next two suspects are the diverter valve or the intercooler, but those would throw up boost related engine codes which I haven't yet seen. I've also heard that the vacuum pump seal may fail, but there isn't noticeable oil below it. Worst case is a blown rear main seal, but I don't see any engine oil leakage when it's parked, and the engine still performs well when under load with boost noticeably kicking in around what feels like 2.7-3k+ RPMs. There's also some pretty significant rev hang, and the throttle control is rough with the engine sometimes revving itself quite high without any input while the vehicle is still.

Apologies for the huge post, but I want to make this comprehensive for anyone having similar issues in the future. I'd really appreciate any advice on diagnosing this, I love this car and want to bring her back to her best state.
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New Member Intro's / GoAzBox - New member from NL
« Last post by GoAzBox on Yesterday at 09:53:16 pm »
Hi guys 'n gals,

Digitally I'm GoAzBox but in the real world my name is Jasper. I'm from the Netherlands and own a 2004 MK5 1.6 FSI and a 2012 Passat 1.6TDI.

Hope to be able to contribute and learn from everyone. I'm an experienced cluster swapper and have some experience in ECU tuning for ME7, MED9 EDC15 and EDC16 ECU's. Own a HEX-NET VCDS, Abrites AVDI and multiple other tools. Also working on a one-in-all tool for immobilizer matching and cluster swapping for MKIV, MKV and MKIV (who knows what will come after)
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Mk5 General Area / Re: clutch pedal stuck half way/not returning
« Last post by GVK on January 21, 2026, 10:24:42 am »
There's a shim kit you can can get for the gearbox that sometimes fixes this.

Was a thread on here about it.  https://www.mk5golfgti.co.uk/forum/index.php?topic=121344.0
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Mk5 General Area / Re: What did you and your MKV do today?
« Last post by mjmallia on January 20, 2026, 05:53:02 pm »
Acquired parts and loom made for fitting a washer fluid level sensor. I still have to tape and sleeve it, but good to go

Need to find some time to fit and code in

I have also bought the larger 5.5 litre reservoir to replace the current 3 litre one



UPDATE: Loom is now wrapped and shielded

Just waiting on the eBay 5.5litre reservoir



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Mk5 General Area / clutch pedal stuck half way/not returning
« Last post by hcmzah on January 19, 2026, 11:02:08 pm »
it seems like my car wants to have all the problems right now

im having an issue where my clutch pedal is getting stuck halfway on return sometimes. it mainly happens when im braking and coming up to a junction/roundabout.
especially on dual carriageways/motorways when im going 50mph+. i then have to pull the pedal back up and keep pumping it so i can change gear.
in the mornings, the clutch has little pressure and is low, so i also have to pump it before driving.

i've already changed the clutch master cylinder, bleeder block, changed and bled the fluid.

i've also had a clutch, flywheel and slave cylinder replacement a year ago. could the slave have gone again?
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Members Rides / Re: Sunset Red 1.4 TSI(TFSI) GT Sport - daily drive & track car
« Last post by rex on January 19, 2026, 07:29:52 pm »
So, managed to fix the seating position...
As I previously said, the Recaro Pole Position seats are, on their lowest setting, significantly higher than the stock seats. I kind-of got used to them like this, but since I fixed the steering wheel I said I could fix this as well.
So, I manufactured some side mounts, about 3cm shorter thinking it would solve the problem. But I didn't. The seat base would come in contact with the horizontal part (base) of the side mounts. In fact, by making the base thinner (as the original base was, in parts, wider), I could lower the seats by about 1.5 cm. This was clearly wasn't gonna cut it. But there was also a seat belt mount (for the OE seat belt buckle) what increased the seat height by 2cm.
I decided to cut a whole in the side mounts and fix the seat belt buckle to one of the side mounts to seat rail, bolts. So, I basically removed the need for the extra 2 cm seat belt adapter.





I also changed all the nuts and bolts (with 12.9 grade bolts), powder coated the side mounts and bought RECARO stickers.



As such, here is the before and after.





The wider washers are more visible in the second image but, except for that, the mod is, visually, indistinguishable. Which is exactly what I was looking for.
Overall the final decrease in height is 3.3 cm which clearly makes a huge difference - "that's what she said, right!?"
I quite like the new seating position but I have to wait for Spring to truly test the car.

 
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Mk5 General Area / Re: Pirelli edition replacement throttle body
« Last post by mjmallia on January 16, 2026, 12:37:42 pm »
They are made by Continental now and bought a decent secondhand one off eBay a couple of years ago using the latest part number at the time,  then used VCDS to re-sync/align it

My PN is 06F133062T and was off a Mk7 Golf GTI or R for £30 and sorted my issues......still going strong
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Mk5 General Area / Re: Pirelli edition replacement throttle body
« Last post by testosterone on January 15, 2026, 10:24:59 pm »
I bought mine from Darkside Developments, revised metal flapper TB. No more plastic cracking.
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Mk5 General Area / Edition 30 leather seat bolster refresh
« Last post by Jules8648 on January 15, 2026, 11:02:13 am »
Hello
Can anyone recommend anything to restore or clean the leather seat bolster I have looked through forum but can not seem to find a solution..is the leather coated in plastic?
Any suggestions would be much appreciated.
Thanks
Julian.



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Mk5 General Area / Pirelli edition replacement throttle body
« Last post by Nevo343 on January 14, 2026, 12:24:57 pm »
Where does everyone get their replacement throttle body’s from ?
I have tried VW and at nearly £500 it’s a bit pricey and no stock.
So a patten part will have to do to get the car back on the road but struggling to find one.
So any ideas please.
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