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Author Topic: My little MK5 2.0TDI R-line build thread  (Read 66580 times)

Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #90 on: January 02, 2018, 03:11:32 pm »
Had the engine block blasted and re-painted it with VHT wrinckle paint.
Think it look great.

Finally the assembly can begin :)


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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline teo_parvu

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Re: My little MK5 2.0TDI R-line build thread
« Reply #91 on: January 02, 2018, 04:54:03 pm »
Nice work with your TDI!
Now it deserves a DSG conversion. :happy2:
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Offline Orama_19

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Re: My little MK5 2.0TDI R-line build thread
« Reply #92 on: January 02, 2018, 09:49:46 pm »
Very nice car project  :happy2: :happy2:
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Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #93 on: January 07, 2018, 04:21:13 pm »
Quote from: teo_parvu on January 02, 2018, 04:54:03 pm
Nice work with your TDI!
Now it deserves a DSG conversion. :happy2:

Yeah it does! :D Working on it hehe.


Quote from: Orama_19 on January 02, 2018, 09:49:46 pm
Very nice car project  :happy2: :happy2:

Thanks mate.



Should get some parts from a VW dealer from Germany within a week, so that my assembly of the engine car continue. Really looking forward to this is in the car at some point  :signLOL:
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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #94 on: February 02, 2018, 03:06:39 pm »
Been while since posting in here...

No pictures to show, but got alot going on on this lately!

The inner rear lights are of for light mod  :party:
My engine top is getting leveled, pressure tested and having ned valvue seats made :party:
Having some 986 brakes arriving soon along with rebuild kit and the rattle shims.   :party: Having the NQSBBK rear completed all ready for install just need to get the front kit sorted before the car will have a decent brake upgrade front and rear :drinking:

Also having the last internal bits and some other parts arriving from VW so that my engine FINALY can be assembled and hopefully soon putted into the car! Just doing some research on which turbo to go with.. At first I'd thought the GTB2260 was the choice to go with but since this is a daily driver it will lack boost in the lower RPMs which I wont offer for higher top speed.


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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #95 on: February 15, 2018, 08:43:11 pm »
A few pictures what I've been doing the past couple of days....

Top all leveled , new valve seats and all that - Really satisfied with this job! :star:


A few new rocker arms since the old ones was broken


And finaly something to show you all :) Should hopefully have the engine put all together within next week! :D  :driver: :driver:

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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline teo_parvu

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Re: My little MK5 2.0TDI R-line build thread
« Reply #96 on: February 15, 2018, 09:04:29 pm »
OMG! Man, that is impressive.
Mega TDI power!  :grin:
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Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #97 on: February 15, 2018, 09:18:19 pm »
Quote from: teo_parvu on February 15, 2018, 09:04:29 pm
OMG! Man, that is impressive.
Mega TDI power!  :grin:

Thanks mate, some of us have to go on with the diesel engines so that you 2,0 TFSI guys have some torque spec to be jealous about :D Hehe..

Still travling ETKA for partnumbers to the DSG conversion, guess when engine is all putted together, brakes are all ready to be mounted this conversion will be next to have ready. So that I can install everything at one time :)
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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline teo_parvu

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Re: My little MK5 2.0TDI R-line build thread
« Reply #98 on: February 15, 2018, 09:31:56 pm »
 :signLOL: - these petrol engines with 500nm of torque are no joke neither - at least for 1.6 TDI  :signLOL:

I hope you will be better prepared then me.
I still have a new starter that didn't fit, a whole Touran diesel wiring loom because of that. The ecu now is sent to get ED30 software, paddles don't work... but I'm still happy with the result. :jumping:
Good to know another crazy man who's willing to get it done.
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Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #99 on: February 16, 2018, 05:54:43 am »
I’ve found a donor mk5 with same engine code that my Golf has.
Hopefully this will make the job abit easier to complete.

Got a good mate that can sort out the dsg and ecu electronics.

All hoses I’ll buy new from dealer along with service clutch kit and oil service kit.
But have to complete the engine and brakes first. Still have a few orders to do to complete this :sick: hehe..

This car is my wifes daily driver so won’t go all crazy and have this setup run ~360bhp without 4motion hehe. So hopefully a great map that can give ~280bhp without making a bunch of smoke would be awesome :driver:


Also will by putting in a black mk6 Golf GTI/R headliner and pillar trim over the weekend :party:
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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline teo_parvu

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Re: My little MK5 2.0TDI R-line build thread
« Reply #100 on: February 16, 2018, 08:52:12 am »
Quote from: Christiank on February 16, 2018, 05:54:43 am
So hopefully a great map that can give ~280bhp without making a bunch of smoke would be awesome :driver:

That is more than enough power :D
Sounds like a great plan, good to have a new clutch as i suspect it will have to deal with more than 550nm.  :grin:
 
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Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #101 on: February 16, 2018, 11:27:01 am »
Not putting anything old on this build. Not even on the engine build. All hoses and small bits are new. Don't like to put back old stuff on if the parts has been taken off hehe :)

Same goes with the DSG, it'll be fully serviced before install for sure :) 

When this build is done - hopefully I should never have to haft the car on a lift again while I have it  :thinking:

Just drove my mates GTI with 450bhp and dsg (He made his own dsg map) That thing really wants to move, so can't wait untill mine is done

What about your conversion , any light at the end of the tunnel yet mate?
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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline teo_parvu

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Re: My little MK5 2.0TDI R-line build thread
« Reply #102 on: February 16, 2018, 12:56:11 pm »
Yes, hopefully it will be functional again soon.
Yesterday the ECU was sent to receive ED30 software which has the same engine (BYD same as BWJ) but should know about DSG and also a new Stage 2+ remap. They have good results locally. The gearbox has already received MRC software.
Soon... :party: :party: :party:
« Last Edit: February 16, 2018, 04:58:57 pm by teo_parvu »
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Offline Christiank

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Re: My little MK5 2.0TDI R-line build thread
« Reply #103 on: February 16, 2018, 01:46:23 pm »
That's just awesome mate!
Glad the goal is near with this conversion :D

Then it needs to be tested at the track soon!  :driver:
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MK5 TDI 2.0 MY2005 - FULL OF RETROFITS:
MK6 dashboard - BCM converted - MK7 cruise control MFSW - PLA 2.0 - 3D instrument cluster - Discover Media 2 - Highline TPMS - 10ch Dynaudio system - KESSY with start button

Offline DFish

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Re: My little MK5 2.0TDI R-line build thread
« Reply #104 on: February 18, 2018, 05:57:43 pm »
Loving the work going into this build. If the Darkside turbo kit didn't cost as much as my car is worth I'd have one myself.

Fish
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