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Author Topic: GTI low pressure fuel pump change  (Read 62 times)

Offline mjmallia

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GTI low pressure fuel pump change
« on: Today at 02:29:36 pm »
Well what started as a general investigation, ended up as project.

Decided to have a look into the LPFP to improve the cold starts and suspected I had a tired back flow valve that was bleeding fuel pressure. I also discovered i had an old style pump due to having an early GTI that was prone to overheating and was never changed.

I had already changed the pump controller to a new one as they too were prone to overheating and going pop.....my wife's golf did this on a journey and the car almost set on fire.

The new genuine pump was £270 + VAT so more than i wanted to spend since doing the cam chain job, a new VDO like genuine was out of stock everywhere  and far less so went for the next best thing......a genuine secondhand one.

The new part number is 1K0919051DB and got one off a 1.4TSI Scirroco 2018, so a lot newer than mine and far less miles done on it too for £31 BARGIN!

Disconnect the pump fuse. 15 amp number 27 started the car until it died, then disconnected the negative battery lead.



Removed the back seat and was amazed how dirty the top of the pump was



Removed the ring, pump and seal of which I noticed was pinched from factory. Old pump ended in AE so definitely original






New elring pump seal and also the new to me pump back in








While I was there i also changed the fuel filter

Fuse back in and started the car
« Last Edit: Today at 02:31:40 pm by mjmallia »
Mike

South Coast

S3 8L ---- Golf Mk4 GT TDI ---- Lupo GTI ----  A4 B6 Sline ---- Golf Mk5 GTI

Offline mjmallia

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Re: GTI low pressure fuel pump change
« Reply #1 on: Today at 02:34:10 pm »
Car started straight away and it felt like it did it with less effort. Yet to do a proper cold start, but happy with what has been achieved
Mike

South Coast

S3 8L ---- Golf Mk4 GT TDI ---- Lupo GTI ----  A4 B6 Sline ---- Golf Mk5 GTI

Online ZoliWorks

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Re: GTI low pressure fuel pump change
« Reply #2 on: Today at 04:36:07 pm »
I also cant find a VDO pump anywhere but I can get Pierburg or Bosch units. Any clue if these would be ok or does it have to be OEM?

Also do update on how it cold starts next time, since I'm having some issues and the pump is the next thing on my list.






Edit: Found this one on Autodoc. I've heard mixed reviews about Autodoc. Some say it's aight, other say they are knockoff parts. Price is 110 euros.


« Last Edit: Today at 05:05:07 pm by ZoliWorks »
Mk5 Jetta 2.0 TFSI BWA | Manual | Mk6 GTI Front | BorgWarner K04 Turbo | Sachs X-Tend OEM+ Clutch Kit | Ta-Technix Air Intake | Ta-Technix 200 Cell Downpipe | Ta-Technix Intercooler | Stock Injectors | Vis Motorsport 175 bar HPFP | 300hp


Offline mjmallia

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Re: GTI low pressure fuel pump change
« Reply #3 on: Today at 06:17:52 pm »
Autodoc is fine. Ordered a lot from them and it's def genuine stuff.

They were sold out of the VDO ones when I had looked the other day.

I was tempted by those brands but just decided to look for a newish genuine one with the latest PN. This one I got is 6 years old low miles compared to my 20 yr old one and 120k miles for £31......could not argue with that.
« Last Edit: Today at 06:24:56 pm by mjmallia »
Mike

South Coast

S3 8L ---- Golf Mk4 GT TDI ---- Lupo GTI ----  A4 B6 Sline ---- Golf Mk5 GTI