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Author Topic: Hi Guys Not A MK5 But the running gear is :-)  (Read 3400 times)

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #15 on: June 05, 2013, 10:55:19 pm »
The Scuttle tray.

Removerd,

HPFP Autotech, Not ARP as I mistakenly stated earlier.

Home Made up-rated Engine fuel line.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #16 on: June 05, 2013, 10:58:27 pm »
Fabricated gearbox mount.

Upper fabricated Gear box mount.

Yes that is a £1200 manifold with a hacksaw through it.

In Two! We must be mad.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #17 on: June 05, 2013, 11:01:32 pm »
First cut in the chassis for the Prop.

Manifold flipped 180.

Mocked up with the turbo on.

Getting Idea for the down pipe.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #18 on: June 05, 2013, 11:03:56 pm »
Cutting the recess to fit the turbo!

Piece removed

Recess fabricated.

« Last Edit: June 05, 2013, 11:06:30 pm by fenix »

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #19 on: June 05, 2013, 11:05:55 pm »


Mocked up again.

Re routing the Wastegate for easy access when its all in. Incase we need to change springs and seals.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #20 on: June 05, 2013, 11:08:18 pm »


There it is Flipped 180 and wastage completely re routed.

Mounted in the car.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #21 on: June 05, 2013, 11:09:51 pm »


Rear beam removed from the syncro.


Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #22 on: June 05, 2013, 11:11:58 pm »
Donor Tunnel.

Floor removed

New tunnel tacked in.

Mocked up for gear lever position.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #23 on: June 05, 2013, 11:13:35 pm »
welding in the tunnel 360 in and out.


A look at how the new beam measures up.


Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #24 on: June 05, 2013, 11:16:13 pm »
Wheel well had to go.


A view down the tunnel.

New axle mount.




In place,


Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #25 on: June 05, 2013, 11:18:07 pm »
Rear beam bolted up.


Syncro Diff removed ready for haldex unit.

Haldex offered up.

New cradle tacked on.


Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #26 on: June 05, 2013, 11:20:23 pm »
Better view down the tunnel.

Haldex in place.

Axle and diff all bolted up properly.

Fuel cell.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #27 on: June 05, 2013, 11:22:58 pm »
Bare view of the floor with axle mounts in place.

Tank mocked in.

Diff mount made.

Floor bar made and welded in.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #28 on: June 05, 2013, 11:25:15 pm »
Wheel well flipped and shortened.


Tank bolted in.

Filler hole made in top of the tank.

Offline fenix

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Re: Hi Guys Not A MK5 But the running gear is :-)
« Reply #29 on: June 05, 2013, 11:29:07 pm »
Stainless filler to go from original filler hole on the mk1 to the cell. No fuss at the petro station for me.



Thats the highlights for now, I hope to chip away at this in the next year or so. Hope you like it. I cant wait to get it on the road it seems a lifetime and a fortune away. Its getting there.